Welcome to the Industrial Automation website!

NameDescriptionContent
XING-Automation
E-mail  
Password  
  
Forgot password?
  Register
当前位置:

Definition, connotation and progress of digital mining technology under the new situation

F: | Au:佚名 | DA:2023-12-21 | 575 Br: | 🔊 点击朗读正文 ❚❚ | Share:

1. Overview

With the development of computer technology, information technology, communication technology, automatic control technology, 3S (GIS, GPS, RS) technology and network technology, many domestic research institutions and scholars have put forward their own views and ideas on the key technologies and construction schemes of digital mine construction from different angles [1-17]. The establishment of digital mines can not only realize the digitization of safety management, provide information guarantee for building intrinsically safe mines, but also realize the refinement of production management, and provide decision-making means for building high-yield and high-efficiency mines. Therefore, many mining enterprises in China have increased the investment in information construction and made efforts to build digital mines. Most modern mines and large group companies have realized the networking of gas monitoring systems, and some companies have realized partial comprehensive automation. Some companies have implemented partial ERP projects, equipment management, or asset management; Most companies have realized computer-aided measurement and drawing; Some companies have begun to implement the construction of geographic information systems; Some mining enterprises digital mine construction has become a prototype.

However, because the mine is a discrete production system with resources as the development object, the main operation is in the deep surface of the earth, complex geological conditions, harsh environment, gas, dust, water damage, top and bottom accidents, hidden dangers of fire are difficult to detect and identify, large-scale accidents occur from time to time, which have caused great losses to the mining production in our country, and seriously endangered the personal safety of miners. Therefore, digital mining is neither a simple extension of the concept of "digital Earth", nor a simple copy of the ordinary ERP concept, but a new concept that contains some characteristics of both. There is a growing gap between China's mines and developed mining countries in the field of mining exploration, planning, design, production, management, whole-process monitoring and other information technology. China's mines have not taken information resources as one of the important strategic resources for overall development and utilization, and have not formed a stable system performance and sufficient information resources for mine information infrastructure, nor have they formed a "digital mine. Many scholars and enterprise technical personnel on the definition of digital mine, connotation and function is still relatively vague, this paper through the complete definition of digital mine, a brief description of the digital mine technical characteristics, construction content, technical specifications, system functions, combined with the national "863" key project "digital mining key technology and software development" stage results, discussed The development of digital mining technology in China and its application in mining enterprises are summarized.

2. Definition of digital mine

Digital mine, also known as smart mine, is a digital intelligent body based on the digitization of mines that can complete the accurate and timely collection, network transmission, standardized integration, visual display, automated operation and intelligent service of all information of mining enterprises.

1) Digital basis: all the content of the mine has been processed into digital information that modern computers can accept, store, copy, process and network transmission, and ensure the integrity of the information.

2) Accurate and timely collection: it can accurately collect the safety, production and management information needed at any place and any time, and ensure the timeliness of information.

3) Network transmission: All information, including real-time data, multimedia data and management data, can be transmitted on time, reliably and safely through the local area network and the wide area network, and the necessary data must ensure clock synchronization.

4) Standardized integration: Through standard data formats, open communication protocols and unified management specifications defined by the data warehouse to achieve the interconnection of information in various applications, to ensure the unique entry and consistency of data.

5) Visual presentation: All information and models in the data warehouse can be expressed and displayed using 4D geographic information system technology, virtual reality technology, simulation technology, multimedia technology and visual analysis technology to achieve transparent management.

6) Automated operation: For the main production execution links, monitoring and monitoring links, time limits, high accuracy links and poor environment, easy fatigue links to achieve automated or unmanned operation.

7) Intelligent service: Provide intelligent tools and comprehensive decision support in some aspects such as risk identification, disaster early warning, accident alarm, scheme design, planning, process control, economic analysis, scheduling optimization, etc., to minimize the intensity of mental labor and avoid human decision-making errors.

8) Digital intelligent body has two meanings: (1) Through digital reconstruction, the entire mine has the ability of self-analysis and decision-making, so that the mine personnel, machinery and environment are in a highly coordinated unity; ② By constantly collecting, learning and concentrating the latest knowledge of relevant experts, the nerve center of the digital mine has the ability of many experts to make collective decisions.

3. Main content and technical connotation of digital mine

3.1 Basic network platform

The basic network platform should not only meet the needs of digital content transmission and wired and wireless communication within enterprises, but also meet the needs of the Internet. Through broadband optical fiber ring network, fieldbus, commercial database, multimedia database and real-time database, information collection, transmission, storage, analysis, decision making, control, release and query are realized. It is not only necessary to ensure the interconnection of information. More to ensure the reliability of information, security and timeliness.

3.2 Mine data warehouse

The mining data warehouse is not a simple accumulation and assembly of various databases, but must realize the integration from scattered data to standardized data. Its key technology is to establish the subject layer of chemical sub-standard and establish a standardized database in view of the complexity, mass, heterogeneity, dynamic nature, multi-source, multi-precision, multi-time and multi-scale characteristics of geological, mineral deposit and production information and various professional applications The library structure, the definition of standardized metadata, index data and data cube, facilitate the import and export of data and automatic mining, eliminate the mine "information island" and data redundancy, to achieve a variety of references for fast retrieval and transfer, real-time database must realize the active triggering of various events and ensure timeliness.

3.3 Mining industrial automation system

Mine industrial automation system includes underground conveyor belt monitoring system, main and auxiliary shaft lifting monitoring system, mine power supply monitoring system, mine drainage monitoring system, gas drainage monitoring system, main ventilation room monitoring system, pressure air room monitoring system, water supply and dust monitoring system, grouting monitoring system, mine cooling monitoring system, air volume regulation and control system, output measurement system, Ground production monitoring systems, etc., they are equivalent to the legs and hands of digital mines, although they can complete various actions but must be controlled by the brain, the brain here is the system integration platform software, through which data warehouses, safety monitoring systems, safety management systems, production systems and scheduling systems can be effectively coordinated to achieve automatic control and remote control, to achieve real integration of management and control It is a simple connection and accumulation of subsystems.

3.4 Safety production monitoring system

Safety production monitoring system is the eyes, ears and nose of mine safety, mainly including wired communication, wireless communication and mobile communication system, mine personnel positioning system, video monitoring system, safety production environment monitoring system, hydrological monitoring system, mine pressure monitoring system, fire monitoring system, rainfall monitoring system, surface rock movement monitoring system, through which data warehouse, Security management systems, scheduling systems, etc., provide real-time information for use by decision support systems.

3.5 4D GIS and visualization integration platform

Based on the unified space and time four-dimensional coordinates, all the information in the mine (including terrain, architecture, strata, structure, ore body, hazard source, shaft and roadway engineering, mining unit, stope, working face, equipment, personnel, monitoring system, etc.) is visualized, complete attribute information is configured, and a true three-dimensional mine geographic information model is established. GIS (RS) technology and a variety of survey, measurement, acquisition means to obtain dynamic information to model and attributes real-time correction, the formation of a complete four-dimensional temporal geographic information system, to achieve the transparent management of all objects above and below ground and virtual reality system simulation.

Its key technology is to realize the automatic drawing of all two-dimensional graphics, the automatic generation of three-dimensional models, and the topology analysis, network analysis, overlay analysis, cutting analysis, structural analysis, geological early warning analysis, process simulation and transparent diagnosis for professional applications without borrowing any third-party software (if the use of third-party software, it is impossible to achieve seamless integration and dynamic linkage of various applications) Only when this function is realized can flexible and effective operations and decision-making be achieved.

3.6 Intrinsic security guarantee system and software system

One of the important differences between mining enterprises and other production enterprises is that there are many dangerous sources that are difficult to detect and identify in mining production (especially underground mining), such as rock burst, roof collapse and collapse, water inrush and flooding, fire, gas outburst and explosion, coal dust outburst and explosion, and mechanical and electrical transportation accidents, large casualty accidents occur from time to time, seriously threatening personal safety .

There is an essential difference between the intrinsic safety guarantee system and the intrinsic safety inspection system. The guarantee system realizes the transparent management of all objects on the ground and underground with the help of the advanced four-dimensional geographic information system, so that the entire mine from design, production to management can well take into account the advanced nature of the process, the reliability of the equipment and the safety of the environment, and greatly improve the disaster resistance and production efficiency Under the management and control system, with strict and standardized management, perfect and practical methods, advanced science and technology, we can truly realize the permanent safety goal of personnel without mistakes, equipment without faults, system without defects, and management without loopholes. Its specific contents are as follows.

1) Establish an inspection, supervision and evaluation system for intrinsic safety.

2) Establish the mechanism research and accident simulation system of major disasters.

3) Establish hazard source identification and disaster early warning system.

4) Establish hidden danger investigation and accident prediction and forecast system.

5) Establish a decision support system for key disaster prevention technologies.

6) Establish an information security system for coal mine essential safety.

7) Establish a long-term management system for coal mine intrinsic safety.

3.7 Production technology management system

Production technology management system is the core content of digital mine, which mainly includes geo-survey GIS, mining cooperative design system, intelligent mine protection system, transmission and distribution GIS, industrial pipe network GIS and so on.

However, it should be noted that this production technology management is not to move the manual method to the computer, but to achieve scientific standardized management and highly intelligent technical support. For example, geodesic geographic information system is not a geological survey map, but through refined mine survey and geological exploration, to achieve the accurate delineation and visual calculation of mineral deposits, geological bodies, hazards and shaft and roadway engineering, can automatically complete a variety of measurement correction, error prediction, measurement adjustment, surface subsidence prediction and other calculations, and realize all calculations WYSIWYG, and can be automatically generated Various mine maps of arbitrary scale provide geological guarantee for mine production, safety and management; The mining cooperative design system based on 3D geographic information system can complete various designs including roadway layout, rock displacement prediction, protection pillar (coal pillar) calculation, support selection, mining, excavation, machinery, transportation, access, safety, etc., and generate related documents. The main purpose of intelligent mine ventilation system is to ensure real-time on-demand wind supply in normal production period and disaster period. The main function of transmission and distribution GIS is to realize the most optimal type of equipment, fault current calculation, voltage and energy loss calculation, capacitance current calculation, dynamic and thermal stability calculation and protection device setting calculation, and to realize remote communication, telemetry, remote and remote control with power supply SCADA system. And so on for other systems. These are imitative methods that cannot be accomplished.

3.8 Mine ERP system

Mine ERP system is the realization of fine management of information security system, mainly including human resource management system, equipment management system, 50 Lu Xinming, etc. : digital mine definition, connotation and progress 2010 first phase material management system, transportation and marketing management system, production planning management system, property management system, budget and cost management system, financial management system, office Dynamic system, etc. Its characteristics are that it must be seamlessly integrated with other systems, such as human resource management, production planning management, material requirements, budget and cost management must be based on design results and production technology, equipment management, material management, marketing management must be aided by geographic information system to achieve on-site management and optimal distribution, other subsystems are similar, or basic data Originating from other systems, or serving other systems, they can all be seamlessly integrated through data warehouses, or they become silos of information.

3.9 Integrated command and dispatch system

The integrated command and dispatch system of the digital mine is not a simple integration of monitoring, industrial automation, personnel positioning and communication systems, plus some things such as production scheduling logs and reports. It is based on the 3D visualization platform to realize the monitoring, communication and personnel positioning system, as well as the strong integration of production technology management, safety management and mine ERP, mainly to achieve the following functions.

1) Normal production period: you can see the day and cumulative safety information, output information, cost information, reserve information, equipment information, coal quality (ore quality) information, sales information and geological models in 3D mine models, shaft engineering, stope or working face, production equipment, personnel analysis and various monitoring and monitoring systems through a scheduling interface, if necessary, drilling Detailed data of any part, any time, and automatically generate the required statistical charts.

2) Decision analysis period: As long as the business requirements are input, the system can use data mining tools to automatically retrieve the required data, documents, graphics, multimedia and three-dimensional models for the decision-making team to perform overlay, cutting, transformation, calculation and simulation analysis, and can call the relevant method library to assist decision-making when necessary.

3) Disaster relief command period: Once a disaster occurs, in addition to decision analysis and fault diagnosis, the time and space management capability and rapid response function of the system can be fully utilized to realize scheduling optimization and visual emergency command software to minimize losses.

4, digital mine construction standards

In order to establish a real digital mine according to the definition of digital mine, it is necessary to have a complete set of construction specifications, in order to form local, industrial and even national standards, so that it has a unified measurement of digital mine. Its specifications shall include the following.

1) General principles of digital mining technical specifications, including principles and general technologies such as networking, software, data acquisition, communication and control.

2) Classification and coding specification of mine information.

3) Technical specifications for mine data warehouse, including basic architecture, data types, subject layer, metadata format, index format, data cube structure, etc.

4) Monitoring and monitoring communication interface technical specifications: collection - storage (real-time database) - control and other communication protocols, triggering mechanisms and time-bound control.

5) Technical specifications for mine safety monitoring systems, including various monitoring contents, spatial layout, time layout, technical indicators, etc.

6) Mining industrial automation subsystem technical specifications, reliable, automatic, intelligent, closed loop, linkage, easy integration and reduction of personnel as the standard.

7) Technical specifications for mining 4D GIS, including dynamic spatial information management of geology, reserves, surveying, hydrology, facilities, etc.

8) Technical specifications for mine production technology management subsystem, all production systems except geodesy.

9) Technical specification of mine essential safety guarantee system and software system.

10) Technical specifications for mine ERP system.


  • Mitsubishi A2NCPU Programmable Controller MELSEC
  • Mitsubishi Alpha XL Alarm Modem M20 Expansion
  • AutomationDirect D0-06DD2-D PLC DL06 Controller
  • Toshiba COMW01-21 PCB Control Board Turbine
  • Siemens 6FX1122-1AC02 Coupling Module SINUMERIK
  • Omron CVM1-CPU21-V2 CPU Unit Programmable
  • Beckhoff EL7041 Stepper Motor Terminal EtherCAT
  • B&R X20AI4622 Analog Input Module 4 Channels
  • OAT PMC25.2-003 Programmable Controller Module
  • Fanuc A16B-2200-0350 Graphic Board Series 16
  • Eaton Cutler Hammer 6-26-2 Contactor Contact Kit
  • Omron D4SL-NSK10-LK-K Safety Switch
  • Siemens C98043-A7001-L24 CUD1 Control Board
  • Mitsubishi A2NCPUR21-S1 PLC Module
  • National Instruments NI-9242 4-channel analog input module
  • BEMAC UST-202-D PLC Interface Board
  • Omron CJ1W-DA08C Analog Output Module
  • Mitsubishi QX521 CNC Interface Board
  • Schneider BMEP586040 High-Performance PLC Processor
  • Emerson 5X00875G01 Process Control PLC
  • Siemens SIMODRIVE 611 Power Module 6SN1145-1AA01-0AA0
  • Siemens 840C NC-CPU 486DX4 6FC5110-0BB04-0AA1
  • Mitsubishi GT2708 Series Operation Panel Touch HMI
  • Fanuc A04B-0103-C220 Programmable Controller Module
  • IFM CR2530 Programmable Controller for Mobile Automation
  • Omron FH-3050 Vision Controller i7-2715QE High Performance
  • National Instruments NI-9242 4-Ch Analog Input Module
  • B&R X20AI4632 Analog Input Module 4 Channels
  • Pilz 773600 Input Module Safety Automation
  • Panasonic AFPX-C60P Programmable Controller PLC
  • Siemens 6ES7414-2XL07-0AB0 S7-400 CPU Manual
  • Cutler Hammer WM34V Interlock Kit Manual
  • Pilz 777587 Safety Relay Specifications
  • Omron CJ2H-CPU64-EIP CPU Module Manual
  • B&R X20AI1744-3 Analog Input Module Guide
  • Schneider LC1G185BEEA Contactor Specification
  • Sharp LM64P101 LCD Screen Specifications
  • B&R X20AT4222 Temperature Module Guide
  • Mitsubishi A2UCPU-S1 Controller Specifications
  • Stein Sohn E 083.1 Rack Module Technical Guide
  • Omron CK3W-AX1515N Motion Controller
  • Schneider TSXP572634M PLC Processor
  • Epson RAIOC-33 Programmable Controller
  • GRID T&D iRTUe-D1R1-W.125 I/O Module
  • Fanuc A20B-2002-0520 Control Board
  • B&R X20IF1030 Interface Module
  • Schneider ATV320U55N4B VFD
  • Omron NA5-9W001B-V1 HMI Touchscreen
  • Mitsubishi A2NCPU PLC CPU Unit
  • Omron CJ2M-CPU34 PLC CPU Unit
  • Omron NS12-TS01B-V2 Touch Screen HMI
  • Mitsubishi FX3GE-24MT/ESS PLC Controller
  • Grundig NEA02 AES 0 PLC I O Module
  • Beckhoff EP3204-0002 EtherCAT Box Module
  • Mitsubishi MDS-A-CV-220 Power Supply Unit
  • MCX20B2 080G0330 Motion Controller
  • Toyo Keiki P CARD5 Interface Board YH-212
  • National Instruments NI 9242 Analog Input Module
  • B&R 3AM055.6 PLC Module
  • Omron CJ1W-ETN21 Ethernet Module PLC
  • Allen-Bradley 2711P-T15C4A7 PanelView Plus 1500 Guide
  • Pilz 777602 Safety Module XV1P Specifications
  • NI cFP-2220 and cFP Modules Technical Guide
  • Keyence XG-EC80 Camera Input Unit Overview
  • Dynatronix CRS9-10 DC Power Supply Manual
  • Omron G3PW-A220EC-S-FLK Power Controller Manual
  • EVO SP SYSTEM PLC Control Panel Overview
  • B&R X20IF10G3-1 Interface Module Specifications
  • NL8060BC21-11 Industrial LCD Screen Specification
  • SK-G9-FAN1-F6 Cooling Fan Technical Specifications
  • US Drives 3000-4220-4-4 PLC Add-on Module
  • Allen-Bradley 2002-NX70-HSC4 High-Speed Counter
  • Schneider TM258LF42DR PLC Controller
  • Harris 8800-00002-02 PLC Power Control Center
  • NLT NL8060BC21-11C 8.4 LCD Panel
  • ABB PLUTO S20 V2 CFS Safety PLC
  • Omron NS12-TS00B-V2 NS12-TS00B-ECV2 HMI
  • 7-29 10 00 A PLC Expansion Module
  • B&R X20DC2395 PLC Module
  • Omron NE1A-SCPU02 Network Controller
  • GE IC200UEX624-C VersaMax Micro PLC
  • Rexroth GIV50-11 Position Limit Switch Assembly
  • B&R X20SLX410 Safety Logic Module
  • Omron CJ1W-NC433 Position Control Unit
  • Inovance AM600-CPU1608TP PLC Controller
  • ABB Pluto S20 V2 CFS Safety PLC
  • Omron CJ1W-NC113 Position Control Unit
  • Grundig NEA02 AES 0 PLC I O Module
  • Fanuc A16B-2202-0432 Control PCB Board
  • Siemens 6SN1124-1AA00-0DA0 Simodrive LT Module
  • B&R X20AO2632 Analog Output Module Specifications
  • Georges Renault 6159187760 PLC Board Technical Guide
  • IDEC PLC FC6A-D32K3CEE MicroSmart Controller Manual
  • 6ES7226-6BA32-0XB0 Fail-Safe Digital Input Guide
  • Programmable Controller PLC EC20-4040BRA Specification
  • Grundig PLC NEA02 AES 0 I/O Card Specification
  • Seiki POS-M 10-22-01 Card Positioning Board Manual
  • Ormec Systems PMC960 Motion Controller CPU Guide
  • GEFRAN U16-NS 6YC000000000002 PCB Technical Specification
  • ABB SPAJ 140 C Overcurrent Relay Technical Manual
  • Omron NS5-MQ00B-V2 Touch Screen HMI
  • Siemens 6DP1280-8AB SIMADYN D Control Module
  • Schneider HJA36060U43X PowerPact H Breaker
  • WITTENSTEIN LP120X-MF2-50-1I1-3X-SPE Planetary Gear
  • Omron G9SX-GS226-T15-RT Safety Guard Relay
  • Omron CPM1A-40CDT1-D-V1 Programmable Controller
  • ABB ACH550-01-05A4-4 HVAC Drive 2.2kW
  • Schneider TSXDMZ28DT Modicon TSX Micro I/O Module
  • Siemens 6DL1131-6BH00-0EH1 ET200SP HA DI Module
  • B&R X20IF10E3-1 PROFINET IO Interface Module
  • Siemens QBE3000-D4 Transmitter
  • Inovance H3U-3624MT PLC Controller
  • Inovance AM600-CPU1608TP PLC Module
  • Omron NS8-TV00B-V2 NS8-TV00B-ECV2 HMI
  • Phoenix ILC 151 ETH PLC Module
  • National Instruments NI-9242 Analog Input Module
  • Fanuc A16B-3200-0521 Main Board
  • NLT NL8060BC26-35F 10.4 LCD Screen
  • Pilz PSEN cs1.1P 540050 Safety Switch
  • Keyence VT-SW4 VT-7SR Touch Panel
  • Siemens 6ES7 131-1BL11-0XB0 Digital Input Module
  • Mitsubishi RJ71EIP91 Ethernet IP Module
  • Siemens 3RW4047-1BB14 Soft Starter 55kW
  • Mitsubishi AJ71C21-A PLC Programmable Controller
  • NL8060BC21-06 8.4 Inch LCD Module
  • Siemens 6ES7215-1HG40-0XB0 PLC S7-1200
  • Siemens 3VA2463-5HL32-0AA0 630A Breaker
  • Saginomiya E-UJ-44030-B Control Board