Check whether the IOIF terminal is wired correctly and whether the PEL/MEL/ORG is connected to the output terminal of the sensor.
Check if the sensor type (NPN/PNP) matches the J3 configuration.
Check if+24VO is supplying power to the sensor normally.
Check if the motion control card software has enabled the limit function.
Problem 3: Emergency stop cannot be triggered
Check if the J1/J2 jumper position is 2-3 short circuited (with external EMG enabled).
Check if the Ext.EMG pin of IOIF is connected to an external emergency stop switch and can be pulled down to GND when the switch is activated.
Check if other safety devices (such as safety relays) are connected in series in the emergency stop circuit.
Question 4: DI/DO is unresponsive
Check if DI-COM/DO-COM has been connected to the+24V power supply.
Check if the J3 jumper position is correct (1-2 for NPN and 2-3 for PNP).
Inspection: DO is an open collector output, which requires an external pull-up resistor or a load of+24V to measure voltage changes.
Problem 5: Simultaneous use of CNA/CNB and SJ leads to abnormalities
Root cause: The two signals are short circuited, and a physical alternative must be chosen. If switching is necessary, it is recommended to use relays or jumper caps for selection, but the board does not provide them, so only one of the two can be chosen.
Maintenance and upkeep suggestions
Regularly check whether the wiring terminals are loose, especially for high current+24V and GND.
Avoid plugging or unplugging connectors while they are live to prevent damage to the optocoupler from static electricity or surges.
Keep the board clean to prevent short circuits caused by metal dust.
In case of lightning strikes or power fluctuations, it is recommended to add external surge protectors.
Regularly check if the emergency stop function is functioning properly to ensure the reliability of the safety circuit.
