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Textile machinery industry "14th Five-Year" implementation

来源: | 作者:佚名 | 发布时间 :2023-12-08 | 326 次浏览: | Share:

Three aspects

01 Establish advanced textile equipment alliance

Textile equipment leading enterprises together with user enterprises, textile machinery product research and development centers, scientific research institutions, universities and testing institutions to establish textile machinery industry equipment alliance, with the national Advanced functional fiber innovation center, the National Advanced printing and dyeing technology innovation Center and other innovation platforms to establish advanced textile equipment public innovation platform. Jointly promote the innovation and breakthrough of major textile equipment and key technologies.

02 Carry out research on textile technology and equipment

Tackle the key of textile green production equipment, promote the textile industry to be more safe and friendly to resources and environment, and provide strong support for achieving "carbon peak" and "carbon neutrality"; Tackle intelligent textile technology and equipment, promote the intelligent transformation of textile machinery and textile enterprises, improve quality and efficiency, and alleviate the pressure of passive outward transfer of the textile industry chain; Tackle high-tech textile equipment and expand the application field of textile equipment. Tackle key textile equipment control systems and key basic components to enhance the industrial base of the textile equipment industry.

03 Promote the application of domestic textile equipment

Promote the application of domestic textile equipment. Make full use of the government's special financial funds and industrial funds, social financing means, etc., to encourage and promote the demonstration application of new technologies and new equipment in the textile industry; The research and development of textile equipment enterprises and the demonstration application of user enterprises are combined to form the mass promotion of textile equipment.

Six key projects

Textile green production equipment key project

Focus on the development of bio-based fiber, biodegradable fiber, renewable fiber and other chemical fiber production machinery, green printing and dyeing equipment and textile equipment energy management system, to promote the replacement of fossil resources, reduce water consumption and pollution, the development of circular economy, promote the green development of textiles, and promote the construction of a resource-saving and environmentally friendly society.

Chemical fiber machinery: The development of large capacity new solvent cellulose fiber equipment and new ionic liquid solvent cellulose fiber equipment, polylactic acid and biodegradable polyester fiber equipment, the development of high efficiency and high yield scraper film evaporation technology, waste polyester textile chemical continuous regeneration technology; Develop the technology and equipment for efficient recycling and preparation of waste polyester fiber and textile, and build a large-scale production line for recycled fiber.

Weaving and preparation machinery: high efficiency and energy saving water jet loom

Printing and dyeing machinery: break through the key technology of continuous printing and dyeing complete sets of knitwear and polyester fabrics, and further develop the single equipment such as high-precision circular screen/flat screen printing machine, high-speed full-width nozzle digital inkjet printing machine, and energy-saving tenter setting machine.

Textile equipment energy management system: to achieve active energy control, energy consumption forecast and predictive maintenance

Textile intelligent processing equipment key project

Focus on the development of textile short process and automation equipment, special textile robots, textile intelligent systems and testing, and intelligent transformation of textile agglomeration areas, etc., to promote the transformation and upgrading of the textile industry, further improve quality and efficiency, and increase the added value of product production.

Chemical fiber machinery: Develop key single-machine equipment such as filament intensive high-speed winding equipment, develop and promote chemical fiber production remote control system, filament automatic head device, intelligent logistics system, etc.

Spinning machinery: The development of automatic rotary spinning machine, jet vortex spinning machine and other key stand-alone equipment, research and development of electronic yarn cleaner and other basic parts.

Weaving and preparation machinery: developing key stand-alone equipment such as high-speed shuttleless loom, developing intelligent loom control system, and developing key opening devices such as electronic dobby.

Knitting machinery: Develop key single machine equipment such as one-time forming weft knitting machine, develop knitting three-dimensional forming control system, and develop basic parts such as knitting needles.

Printing and dyeing machinery: the development of printing and dyeing workshop material intelligent conveying equipment, the development of automatic sewing joint equipment, cloth roll, cloth truck, slurry bucket A G V transport equipment and positioning system, gradually establish printing and dyeing intelligent logistics system.

Nonwoven machinery: The development of automatic slitting machine and other key stand-alone equipment, the development of automatic packaging system, flexible modular control system.

Clothing machinery: The development of clothing home textile intelligent hanging equipment and other key stand-alone equipment.

Textile intelligent system and inspection: The development of a new generation of information technology based on artificial intelligence and digital twin chemical fiber production monitoring system, natural fiber online intelligent inspection system, yarn online intelligent inspection system, fabric processing online quality inspection system, textile intelligent equipment health control and remote operation and maintenance system, textile workshop intelligent inspection robot and textile production special M-ES system.

Textile intelligent workshop/factory: construction and promotion of chemical fiber intelligent factory, workshop unattended ring spinning intelligent factory, short process spinning intelligent factory, intelligent full-process weaving production line, knitting digital workshop, printing and dyeing digital network chemical factory, nonwovens full-process intelligent factory, clothing and home textile intelligent factory.

Intelligent transformation of textile agglomeration area: focusing on the industrial characteristics of textile industrial parks/clusters, create an industrial ecology of textile intelligent manufacturing, build a public service platform for textile intelligent manufacturing, guide and cultivate intelligent manufacturing system solution providers, actively carry out the construction of smart parks, promote regional network collaborative manufacturing, and comprehensively promote the transformation and upgrading of textile industrial parks/cluster manufacturing.

High-tech textile equipment key project

Focus on the development of carbon fiber, arfiber, ultra high molecular weight polyethylene and other high-performance fiber production equipment, rope mesh, fiber composite material molding equipment, personal protective medical, industrial and strategic new materials and other nonwovens complete equipment to promote the adjustment of the textile industry structure, ensure the implementation of major projects, expand the application of textile equipment.

High performance fiber production equipment: carbon fiber unwinding machine, winding machine, large tow wide preoxidation furnace, low temperature carbon and high amplitude preoxidation furnace, ultra high molecular weight polyethylene fiber high precision raw silk spinning machine and other key single machine.

Fiber material molding equipment: Develop fiber composite material three-dimensional braiding, special pultrusion, high pressure RTM, wet molding and other processes combined production lines, tackle the key fiber composite material special pultrusion production equipment, molding production equipment, automatic layering equipment, can be on-site composite engineering pipelines, large heavy duty offshore rope, deep sea no netting and other special pipelines, rope mesh automatic molding technology and equipment. High performance silk screen loom, high speed multi axial warp knitting machine, etc.

Complete equipment for nonwovens: flexible wide-width high-speed carding machine, net laying machine, acupuncture machine, spunmelt composite nonwovens combined machine, melt-blown wood pulp composite machine, etc., research and development of melt-blown touch head and other parts.

Key projects of intelligent manufacturing upgrading of textile machinery enterprises

Focus on the development of digital workshop construction of textile machinery manufacturing, network collaborative manufacturing of textile machinery, remote operation and maintenance services of textile machinery, the establishment of intelligent manufacturing scenarios for the production and application of textile machinery hosts and special basic parts, the construction of intelligent manufacturing factories/workshops for textile machinery production, and the demonstration application of intelligent manufacturing in the field of textile machinery. Promote textile machinery enterprises to realize intelligent manufacturing upgrade. To carry out its own intelligent manufacturing demonstration application in the field of textile machinery. Establish more than 200 intelligent manufacturing scenarios for the production and application of textile machinery hosts and special basic parts, build more than 20 intelligent manufacturing factories/workshops for textile machinery production, and elect more than 10 intelligent manufacturing innovation demonstration enterprises.

Textile machine manufacturing digital workshop construction: Research and apply the Internet of Things technology to integrate all kinds of processing equipment, take data as the center, realize the three integrated manufacturing system of resource planning management, production scheduling optimization and automation control, establish the workshop system model, build the advanced design technology application and product data management system (PDM), and conduct product design and simulation based on three-dimensional model. Establish a product data management system (PDM).

Promotion and application of machine vision technology: Using dynamic 3D measurement method to solve the multi-surface characteristics and local anisotropy problems of textile flexible products such as yarn and fabric; The multi-feature and multi-cue target tracking algorithm based on the high-speed motion model can improve the success rate of tracking accuracy under the scenarios of target shape change and environmental disturbance. Strengthen the application and research of machine vision algorithm based on deep learning to improve the accuracy of online intelligent detection.

Research and application of digital twin technology: research on "human-machine-object-environment" interconnection and integration technology for textile physical workshop, and develop intelligent sensing access device for heterogeneous equipment; The construction technology of textile virtual workshop is studied, and the virtual workshop twin model of intelligent production of textile workshop is constructed. Research on textile equipment digital twin data construction and management technology; The intelligent production and precise management technology based on digital twin is studied to realize real-time control and analysis of product quality, optimization and prediction of workshop energy consumption, intelligent tracking and distribution of materials, intelligent production operation optimization and other functions.

Textile machinery common technology key project

Carry out research on mechanical dynamics of textile equipment, promote vibration and noise reduction technology, reliability improvement and life prediction technology of key components of textile equipment, machine vision technology, digital twin technology and other basic common technologies that have been researched and achieved results, and promote the application in textile equipment and textile production.

Research and application of key parts reliability improvement and life prediction technology: Based on the similarity theory, the parameter analysis model of key parts is established; Based on the reliability theory, the structure and strength fatigue life database of key components are established. The process parameters and quality inspection standards of key parts are put forward, and the fatigue life prediction model is established.

Promotion and application of machine vision technology: Using dynamic 3D measurement method to solve the multi-surface characteristics and local anisotropy problems of textile flexible products such as yarn and fabric; The multi-feature and multi-cue target tracking algorithm based on the high-speed motion model can improve the success rate of tracking accuracy under the scenarios of target shape change and environmental disturbance. Strengthen the application and research of machine vision algorithm based on deep learning to improve the accuracy of online intelligent detection.

Research and application of digital twin technology: research on "human-machine-object-environment" interconnection and integration technology for textile physical workshop, and develop intelligent sensing access device for heterogeneous equipment; The construction technology of textile virtual workshop is studied, and the virtual workshop twin model of intelligent production of textile workshop is constructed. Research on textile equipment digital twin data construction and management technology; The intelligent production and precise management technology based on digital twin is studied to realize real-time control and analysis of product quality, optimization and prediction of workshop energy consumption, intelligent tracking and distribution of materials, intelligent production operation optimization and other functions.

Textile machinery standard system key project

Textile machinery is in the upper reaches of the textile industry chain and runs through the entire textile industry chain, with a wide range of categories. The formulation, revision and adoption of textile machinery and accessories standards is the basis for improving the production efficiency and product quality of the textile industry, and plays a pivotal supporting role in realizing a textile power.

Textile machinery intelligent manufacturing standard system construction: According to the characteristics of textile process equipment, starting from the top-level design and information interoperability requirements, declare a series of information interconnection and interoperability standards covering the entire textile process equipment and manufacturing system, propose the interconnection system architecture and a series of standard architectures, and formulate specifications for textile equipment interface specifications, communication protocols, information modeling requirements, data dictionary requirements, protocol mapping requirements, etc. To guide the development of intelligent manufacturing technology and the establishment of standards.

Integration and optimization of textile machinery industry standards: In the national standards and industry standard plan declaration work, focus on the organization of the industry's important products, technology, industry management, industrial low-carbon and green manufacturing standards and other standards, attach importance to the standard age of more than 5 years of standard revision work, strictly control the scale of new industry standards, improve the coverage of single industry standards.

The internationalization process of standardization: Through the adoption of international standards and foreign advanced standards, participate in the work of the international standardization organization, strive to put forward international standards work projects, substantive participation in international standardization activities, so that the development of international standards more reflect the technology and interests of China's textile industry, gradually improve the voice in the development of international standards, the advantage of industry standards into international standards.


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