2. Timing Verification
Apply excitation to components 51, 50, 50T, 27, 59, and 81 at twice or more of the set value, measure the time from excitation to tripping contact closure, and confirm that the error with the set curve or fixed delay is within the allowable range (51 ≤ 5%/40ms; 50T ≤ 5%/15ms; 81 ≤ 10%/50ms).
3. Verification of reclosing logic
By simulating circuit breakers (such as BE1-DFPR test simulators) to sequentially trigger tripping, verify the accuracy of the four-wheel coincidence delay, the logical response of the reset timer and maximum cycle timer, and the functional effectiveness of external lockout inputs (RCL DIS/RCL EN/DTL/RI).
4. Verification of Circuit Breaker Failure Protection (BF)
Applying fault current caused the relay to trip, but the simulated circuit breaker failed to disconnect (the current continued to exist). After confirming that the BF TD (setting range 30-500ms) timer has ended, the BFI output contact will close and the reclosing will enter the locked state.
Key points for maintenance and troubleshooting
1. Regular maintenance
Functional testing: It is recommended to conduct a complete functional test every 2 years (see Section 5 of the manual).
Clock battery replacement: The built-in lithium battery has a lifespan of about 10 years. Before replacement, please contact Basler to obtain the correct battery model and operating instructions.
Storage and maintenance: If the relay is stored for a long time, it should be powered on for 30 minutes every year to maintain the performance of the aluminum electrolytic capacitor.
2. Common troubleshooting ideas
Priority investigation direction for fault phenomena
Relay cannot start (Status LED not lit). Check the control power supply voltage and polarity to confirm if the power module is faulty
Unable to save on-site parameters to confirm if EEPROM write life is exhausted (motherboard replacement is required), or insufficient password permissions
Communication failure check whether the baud rate, data bit/stop bit/checksum settings match the terminal, and confirm the priority of the front/rear ports
27/59 component misoperation check whether the 59 setting value is lower than the 27 setting value, and whether the three-phase voltage is balanced
The reclosing lock cannot be released. Check if the TCS circuit is open or if the DTL input is continuously closed
3. Version compatibility considerations
There are differences between the manuals of Unit Revision R and subsequent versions (9231500985) and Revision Q and earlier versions (manual 9231500990). When upgrading firmware or replacing boards, it is necessary to confirm that the hardware revision matches the manual version.
