Overview
The RGU is designed to be the regenerative front-end of a common DC bus drive system. RGUs are available with 380V, 460V, and 575V 3-phase input voltages. Read this section for a general description of RGU functionality and packaging.
Your RGU facilitates bi-directional power flow between the 3-phase AC input and the common DC bus:
• The RGU converts the incoming 3-phase, AC line voltage into a regulated DC bus voltage by controlling the power flow to and from the AC line.
• The RGU converts an incoming 3-phase, AC line voltage into a 115V AC RGU control voltage via a basic capacity control transformer (with optional increased transformer capacities available if you desire to also supply control power to a 115V AC control bus).
FD86N enclosure options permit direct connection to Bulletin 2100 CENTERLINE MCCs that:
• are 20" deep
• have 1.5"-high base channels
• have the DC power bus and control bus (if selected) mounted at a depth of 16.92" from the front of the MCC
The primary electrical components of your RGU are:
• a 3-phase motor circuit protector, 3-phase circuit breaker, or a 3-phase motor-operated circuit breaker (depending upon RGU rating)
• AC line, current-limiting fuses
• AC line reactors
• a power structure
• a main control board
• an isolation board
• a control power transformer
• control transformer fusing (primary and secondary)
Descriptions of the Primary Electrical Components
Motor Circuit Protector
The motor circuit protector is the disconnect device between the RGU and the 3-phase AC source, used to turn power to the system on and off. It also provides magnetic overload protection. Motor circuit protectors are standard features in J, K, and L-code RGUs.
3-Phase Circuit Breaker
The 3-phase circuit breaker is the disconnect device between the RGU and the 3-phase AC source, used to turn power to the system on and off. It also provides overcurrent trip and magnetic overload protection. 3-phase circuit breakers are standard features in M and N-code RGUs.
AC Line, Current-Limiting Fuses
AC line, current-limiting fuses are placed between the circuit breaker (or motor circuit protector) and the RGU power structure. This fusing protects the bridge from excessive currents and provides a currentlimiting action that permits a circuit breaker or motor circuit protector (with a withstand rating less than 65,000A AC fault current available) to effectively provide an AIC rating of 65,000A AC.
AC Line Reactors
AC line reactors reduce peak currents and harmonics in the AC line and peak currents of the bridge circuit; they facilitate current flow from the RGU to the 3-phase AC line during regeneration; and they act as a known AC line impedance to the RGU which functions as a power source while motoring or regenerating.
RGU Power Structure
The RGU power structure is the 3-phase power bridge which converts the 3-phase AC power to DC and DC power to 3-phase PWM AC.
If the RGU is precharged (main contactor closed) but not enabled (RGU not modulating), the RGU functions as a simple six diode 3-phase rectifier. The six diodes are the freewheeling diodes inside the IGBTs, which are capable of supplying 100% motoring current to the DC bus.
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