Atlas Copco PF3109‑G‑DN‑HW Controller (PF3109GDNHW)

The Atlas Copco PF3109‑G‑DN‑HW (also designated PF3109GDNHW) is a Power Focus controller designed for industrial tightening systems. This unit features DeviceNet (DN) communication for integration with automation networks and hardware (HW) I/O for direct control of external devices. It provides precision torque and angle control for a wide range of electric and pneumatic tools.

Overview

The PF3109‑G‑DN‑HW is part of the Power Focus family, offering reliable and accurate fastening control for manufacturing and assembly processes. It supports multi‑task programming, data logging, and diagnostic functions. The DeviceNet interface enables seamless connection to PLCs and plant networks, while the hardware I/O allows for integration with sensors, interlocks, and indicators.

Key Features

• Precision torque and angle control (±1% accuracy)

• DeviceNet (DN) interface for network integration

• Hardware (HW) I/O for external control

• Multi‑program storage (up to 25 programs)

• Data logging for quality traceability

• User‑friendly interface

• Compact, industrial design

Technical Specifications

• Power Supply: 110‑240 VAC, 50/60 Hz

• Communication: DeviceNet (DN), RS‑232

• I/O: Hardware inputs and outputs for start/stop, interlocks, and status

• Tool Capacity: 1‑2 tools (depending on configuration)

• Torque Range: Tool‑dependent (0.1‑10,000 Nm)

• Memory: 25 programs, 10,000+ cycles storage

• Protection Class: IP20

• Operating Temperature: 0°C to 45°C

• Dimensions: 19‑inch rack, 2U

Applications

This controller is used in automotive assembly, electronics manufacturing, and general industry for precision fastening with high data traceability.

Integration and Management

DeviceNet enables easy integration with PLCs and plant networks. The controller supports remote monitoring and program selection via the network.

Installation and Maintenance

Mount in a rack, connect tool and network cables, and configure via the interface. Regular maintenance includes software updates and calibration checks.

Conclusion

The Atlas Copco PF3109‑G‑DN‑HW provides precise, connected tightening control for modern industrial assembly applications.