Atlas Copco PF3109-G-DN-HW Tensor 8-9 Nutrunner Controller

The Atlas Copco PF3109‑G‑DN‑HW (also designated 8433294000) is a dedicated Power Focus controller designed for Tensor 8‑9 nutrunners and tightening tools. This unit provides precise torque and angle control, ensuring accurate and repeatable fastening in industrial assembly processes. It is engineered for high‑duty, demanding applications where reliability and quality are paramount.

Overview

The PF3109‑G‑DN‑HW is part of the Power Focus family, specifically configured for use with Tensor 8‑9 series nutrunners. It supports a wide torque range and offers multiple fastening strategies, including torque‑controlled, angle‑controlled, and yield‑controlled tightening. The controller features DeviceNet (DN) communication for integration with automation networks, as well as hardware (HW) inputs for external start/stop and interlocks.

Key Features

• Designed for Tensor 8‑9 nutrunners and tools

• Precision torque and angle control

• DeviceNet (DN) interface for network integration

• Hardware I/O for external control and interlocking

• Multi‑program storage for different fastening jobs

• Built‑in diagnostics and error handling

• Compact, robust industrial design

Technical Specifications

• Power Supply: 110‑240 VAC, 50/60 Hz

• Communication: DeviceNet (DN), RS‑232

• Tool Compatibility: Tensor 8‑9 series nutrunners

• Torque Range: 0.1‑3,000 Nm (tool‑dependent)

• I/O Ports: Start/stop, interlock, run/ready signals

• Memory: Multi‑program storage (up to 25 programs)

• Protection Class: IP20 (controller), IP40 (connectors)

• Operating Temperature: 0°C to 45°C

• Dimensions: 19‑inch rack or standalone

Applications

The PF3109‑G‑DN‑HW is used in automotive assembly, heavy equipment manufacturing, and general industrial applications requiring high‑precision fastening with nutrunners.

Integration and Management

DeviceNet connectivity enables seamless integration with PLCs and plant networks. The controller can be configured via front panel or PC software.

Installation and Maintenance

Mount the controller, connect the tool and communication cables, and configure fastening parameters. Regular maintenance includes software updates and calibration checks.

Conclusion

The Atlas Copco PF3109‑G‑DN‑HW provides dedicated, reliable control for Tensor 8‑9 nutrunners, ensuring precision and quality in industrial fastening.