Atlas Copco TC-52S-I Controller (TC52SI)

The Atlas Copco TC‑52S‑I (also designated TC52SI) is a compact, high‑performance controller for industrial tightening systems. This unit provides precise torque and angle control for a range of electric and pneumatic tools, making it suitable for assembly lines, workstations, and automated fastening cells. Its user‑friendly interface and flexible connectivity options simplify integration and operation.

Overview

The TC‑52S‑I controller is part of the Atlas Copco Power Focus family, designed for mid‑range applications requiring reliable quality and data traceability. It supports multiple tools, programmable fastening strategies, and communication with plant networks via fieldbus interfaces. The controller's robust design ensures reliable operation in harsh industrial environments.

Key Features

• Precision torque and angle control (±1% accuracy)

• Supports up to 2 tools simultaneously

• Integrated Ethernet, Profibus, or DeviceNet (depending on variant)

• User‑friendly interface with local display and keypad

• Multi‑program storage (up to 25 programs)

• Data logging for quality traceability

• Compact and rack‑mountable

Technical Specifications

• Power Supply: 110‑240 VAC, 50/60 Hz

• Communication: Ethernet, Profibus, or DeviceNet (model‑dependent)

• Tool Capacity: Up to 2 tools (electric or pneumatic)

• Torque Range: Tool‑dependent (0.1‑10,000 Nm)

• Memory: 25 programs, 10,000+ cycles storage

• Protection Class: IP20

• Operating Temperature: 0°C to 45°C

• Dimensions: 19‑inch rack, 2U

Applications

This controller is used in automotive assembly, electronics manufacturing, appliance production, and general industrial fastening applications requiring high reliability and data traceability.

Integration and Management

Fieldbus connectivity enables integration with PLCs and MES systems. The controller supports remote monitoring, program download, and data export.

Installation and Maintenance

Mount in a rack, connect tool and network cables, and configure via the interface. Regular maintenance includes software updates and calibration checks.

Conclusion

The Atlas Copco TC‑52S‑I provides a flexible, reliable tightening control solution for a wide range of industrial applications.