KUKA LBR Med Medical Robot Integration Guide

Absolute accuracy model failure: Transportation stress, improper installation, excessive process force, collision, aging and wear, maintenance and replacement can all cause accuracy loss. Simply resetting to zero is not enough to restore absolute accuracy and must be externally verified.

Additional load of energy supply system: When adding an energy supply system to the application section, ensure that the rated load does not exceed 7 kg or 14 kg, and evaluate its impact on collision detection, manual guidance, and impedance motion.

Maintenance and retirement

The maintenance of robots and media flanges can only be carried out by KUKA customer service personnel, and internal module maintenance is limited to KUKA trained personnel only. Before carrying out live work, it is necessary to strictly follow the five step safety method: power off → prevent accidental restart → verify no power → ground and short-circuit → shield or block adjacent live parts. After the controller is powered off, wait for at least 5 minutes before verifying the power (there has been a general warning for residual voltage exceeding 60 V).

When replacing the A3/A5 slot plate, use M2.5x6-A4-70-KLF stainless steel Torx screws (torque 0.5 Nm). Old screws must not be reused, and the slot plate and robot must not tilt - friction edges will interfere with the torque sensor. When installing the ES adapter to secure the energy supply system, the screw insertion depth should not exceed 4 mm, and it is strictly prohibited to use magnets or magnetic components to fix it. Magnetic fields can interfere with the sensor system under the slot plate and damage the robot.

Before returning for repair, a hygiene declaration must be filled out and attached to the goods (refer to BVMed official website information) - products that appear or are actually contaminated may pose a health hazard to contact personnel due to infectious biological materials. During long-term storage, the media flange must be equipped with a contact protection cap and packaged in a dust-proof ESD bag. If necessary, desiccants should be added.