Introduction
With the advancement of Industry 4.0 and intelligent manufacturing, real-time collection and processing of on-site data have become key to optimizing production processes, achieving predictive maintenance, and improving equipment efficiency. However, industrial sites such as control cabinets, test benches, and cranes have extremely limited space, and traditional data acquisition systems are difficult to meet deployment requirements. IbaDAQ-C is a solution designed to address this challenge. It integrates the complete ibaPDA data acquisition system into an extremely compact and robust hardware platform, equipped with high-performance processors, large capacity solid-state drives, and rich communication interfaces, capable of independent operation in the most demanding industrial environments, achieving high-quality data acquisition and recording.
Target readers and safety precautions
This technical document is mainly aimed at qualified professionals with expertise in electrical, electronic modules, communication, and measurement technology. Operators should be able to assess safety risks and take corresponding measures based on their professional training, knowledge, and experience.
Important safety tips
Power requirements: A stable power supply of 24 V DC ± 10% must be strictly used for power supply. Voltage beyond this range may damage the equipment.
Equipment operation: It is strictly prohibited to open the device casing without authorization, otherwise the warranty will be invalidated.
System shutdown: It is necessary to shut down the device through normal means (such as pressing the power switch) to avoid data loss. Abnormal power outages (such as directly disconnecting the power supply) may result in data corruption.
Ventilation and heat dissipation: Ensure that there is sufficient ventilation space around the device's heat dissipation fins (with at least a 2cm gap reserved at the top and bottom of the device) to ensure effective heat dissipation.
Electromagnetic compatibility: This device is a Class A device and may cause radio interference when used in residential areas. Users need to take corresponding measures.
Product Overview and Technical Positioning
IbaDAQ-C is an independent data acquisition unit designed specifically for mobile measurement, on-site debugging, troubleshooting, test bench applications, and process parameter calculations. It integrates high-performance computing, data acquisition, network communication, and storage functions into a compact housing mounted on a DIN rail.
Core design concept:
Integrated: Built in with a complete ibaPDA system, it can run independently without the need for an external computer.
Compact and sturdy: With an ultra-thin design (width only 34 mm), it is suitable for small spaces such as control cabinets and test benches.
Flexible connection: supports direct operation through local display, mouse, keyboard, and can also be remotely configured and managed through the network.
High performance processing: using Intel Atom quad core processor, providing powerful data processing capabilities.
Technical specifications and hardware architecture
Core Hardware Parameters
Parameter specifications
Processor Intel Atom E3845 (1.91 GHz, quad core) or E3950 (1.6 GHz, quad core)
Operating System Windows 10 IoT Enterprise LTSC (Long Term Service Edition)
RAM 4 GB/8 GB
Storage (SSD) 128 GB/512 GB
Power supply 24 V DC ± 10%, maximum power consumption approximately 11 W (approximately 18 W when connected to peripherals)
Working temperature: 0 ° C to 50 ° C
Storage temperature -25 ° C to 70 ° C
Protection level IP20
Installation method: DIN rail vertical installation
MTBF approximately 18 years (164620 hours)
Dimensions (width x height x depth) 34 mm x 203 mm x 141 mm
Weight approximately 1.0 kg
Rich interface configuration
IbaDAQ-C provides diverse interfaces to meet the needs of different industrial sites:
Network interfaces (X21, X22): Two independent 1 Gbit/s Ethernet interfaces that support network isolation and can simultaneously connect IT networks and process control networks.
USB interface: 1 USB 3.0 and 1 USB 2.0 port, used to connect keyboards, mice, external storage devices, or USB wireless network cards.
Display interface (X26): DisplayPort, which can be connected to a monitor for local operations.
Digital Input (X5): An electrically isolated, polarity protected digital input used to receive shutdown signals from UPS and other devices, triggering a safe shutdown of the system.
Power interface (X14): 3-pin spring terminal, used for connecting 24 V DC power supply.
Battery compartment (X30): Built in CR2032 button battery, used for system clock backup, supports replacement during operation.
Status Display and Operating Components
The front panel of the device integrates multi-color LED indicator lights, which intuitively display the system status:
Run LED: green, indicating the device's operating status (flashing: ready; constantly on: start/stop).
PDA LED: yellow, indicating the running status of ibaPDA server (flashing: updating; constantly on: running).