Eaton XV-102-B6-35MQR-10-PLC 3.5-inch HMI-PLC Touch Panel

The Eaton XV-102-B6-35MQR-10-PLC is a compact and powerful 3.5-inch HMI-PLC touch panel designed for industrial automation applications where space is at a premium. This programmable display from Eaton's Moeller Series XV-102 combines an intuitive operator interface with integrated PLC functionality, offering a complete control solution in a single device. The XV-102-B6-35MQR-10-PLC is ideal for small to medium-sized machinery, packaging equipment, textile machinery, and laser processing systems, providing operators with reliable and efficient machine control.

Key Specifications

• Catalog Number: 140016

• Display Size: 3.5 inches diagonal

• Display Type: TFT monochrome (32 grey levels)

• Display Resolution: 320 x 240 pixels (QVGA)

• Touch Technology: Resistive touch (glass with film sensor)

• Supply Voltage: 24 V DC (18.0 - 31.2 V DC, with ripple)

• Power Consumption: 5 W maximum

• Product Category: HMI-PLC with integrated PLC function

• Operating System: Windows CE 5.0 (license included)

• Onboard Memory: 64 MB

• Slot: SD card slot for expandable storage

• Certifications: CE, UL Recognized, cUL, DNV GL, EAC

Product Overview

The Eaton XV-102-B6-35MQR-10-PLC is part of the XV-102 touch display range, offering a compact, powerful, and flexible solution for automation applications where panel space is limited. The device features a fanless CPU with passive, natural convection-based cooling, ensuring reliable operation without moving parts that could fail over time. The 3.5-inch TFT monochrome display provides clear visualization of machine status, process data, and operator prompts, while the resistive touch technology enables precise operation even when operators are wearing gloves. The integrated PLC functionality allows the device to execute control logic directly, reducing the need for separate PLC hardware and simplifying system architecture.

Dimensions and Mechanical Design

The XV-102-B6-35MQR-10-PLC measures 100 mm in width, 136 mm in depth, and 30 mm in height, with a net weight of approximately 0.275 kg. The portrait format orientation is optimized for applications where vertical display space is preferred. The enclosure is constructed from durable plastic material, designed for flush mounting in control panels. The device requires a minimum clearance of 30 mm (width x height x depth) for proper ventilation and heat dissipation. When using natural convection cooling, the panel can be mounted at an inclination of up to ±45 degrees from vertical. The backlighting service life is rated at 40,000 hours, ensuring long-term visibility and reducing maintenance requirements.

Degree of Protection and Environmental Ratings

The XV-102-B6-35MQR-10-PLC offers robust protection for industrial environments. The front side is rated IP65 and NEMA 4X, providing complete protection against dust ingress and protection against low-pressure water jets from any direction. This rating makes the device suitable for washdown environments, food processing facilities, and outdoor applications where exposure to moisture is a concern. The rear of the device is rated IP20, suitable for installation inside control cabinets where protection against finger contact and solid objects larger than 12.5 mm is required. The device operates reliably in ambient temperatures ranging from 0°C to 50°C, with storage temperature capabilities from -20°C to 60°C. Relative humidity tolerance is 10% to 95% non-condensing.

Communication Interfaces

The XV-102-B6-35MQR-10-PLC is equipped with multiple built-in communication interfaces for seamless integration into industrial networks and control systems. An Ethernet 10/100 Mbps port enables connection to plant-wide networks, remote monitoring systems, and programming workstations. One RS485 interface provides serial communication for connection to legacy equipment, drives, and sensors. The built-in CAN interface supports CANopen and easyNet protocols for distributed I/O and motion control applications. A USB device port facilitates programming, data transfer, and connection to peripheral devices. These comprehensive communication options allow the touch panel to serve as a central control point in a wide range of automation architectures.

Integrated PLC Functionality

One of the key features of the XV-102-B6-35MQR-10-PLC is its integrated PLC function. Unlike standard HMI panels that rely on external PLCs for logic execution, this device incorporates PLC capabilities directly into the touch panel. The PLC license is included with the device, providing users with a cost-effective solution for small to medium control applications. The integrated PLC can execute control logic, process I/O signals, manage timing and counting functions, and perform data handling operations. This all-in-one approach reduces hardware costs, simplifies system design, and minimizes panel space requirements.

Programming Software and Development Environment

The XV-102-B6-35MQR-10-PLC is programmed using Eaton's comprehensive software suite. The PLC functionality is programmed using XSOFT-CODESYS-2 or XSOFT-CODESYS-3, powerful IEC 61131-3 compliant development environments that support multiple programming languages including ladder diagram (LD), function block diagram (FBD), structured text (ST), and sequential function chart (SFC). The visualization interface is created using GALILEO, Eaton's intuitive engineering environment that requires minimal training to master while meeting the demands of modern machine operation. Additionally, EPAM software is available for visualization programming. All software components are loadable and can be updated as needed to support evolving application requirements.

User Interface and Operation

The XV-102-B6-35MQR-10-PLC features a user-friendly operator interface designed for efficient machine control. The resistive touch sensor uses glass with film technology, providing reliable and responsive touch detection even when operators are wearing gloves. The front panel includes an alphanumeric keyboard and numeric keyboard for data entry, allowing operators to input setpoints, parameters, and commands directly. The message system includes buffer and confirmation functions, ensuring that critical operator actions are acknowledged and logged. Recipe management functionality allows operators to store and recall production parameters for different product types, reducing changeover time and minimizing setup errors.

Data Handling and Storage

The device includes an SD card slot that supports SD and SDHC memory cards, providing expandable storage for data logging, recipe storage, and system backups. The onboard memory includes 64 MB of storage, sufficient for most HMI and PLC applications. Process default values can be input and stored, while process value representation allows operators to visualize current process conditions. Additional software components can be loaded to extend the device's functionality for specific application requirements. The real-time clock is backed by a soldered CR 2032 battery (190 mA/h), providing zero-maintenance timekeeping for event logging and time-based control functions.

Electrical and Power Specifications

The XV-102-B6-35MQR-10-PLC operates on a 24 V DC power supply with a permissible voltage range of 18.0 V DC to 31.2 V DC (including ripple). The maximum power consumption is 5 W, making the device energy-efficient and suitable for battery-backed applications. The residual ripple on the input voltage must not exceed 5% of the rated voltage. The device incorporates a built-in fuse that is not user-accessible, providing internal protection against overcurrent conditions. The unit must be supplied via a SELV (Safety Extra Low Voltage) source to ensure operator safety. The control supply voltage rating is 24 V DC with a tolerance of -20% to +25% (19.2 V DC to 30 V DC effective).

Certifications and Standards Compliance

The Eaton XV-102-B6-35MQR-10-PLC complies with a comprehensive range of international standards and certifications. CE marking confirms conformity with European directives for electromagnetic compatibility and low voltage safety. UL Recognized and cUL certifications demonstrate compliance with North American safety standards for industrial control equipment (UL File No.: E208621). The device meets IEC/EN 61131-2 standards for programmable controllers. DNV GL certification makes the device suitable for marine and offshore applications. Additional certifications include EN 50178, UL 60950-01, CSA-C22.2 No. 60950-1, and EAC. The device is RoHS compliant, meeting environmental requirements for restriction of hazardous substances.

Industrial Applications

The Eaton XV-102-B6-35MQR-10-PLC is deployed across a wide range of industrial automation applications requiring compact HMI-PLC solutions. In textile machinery, it controls yarn tension, speed regulation, and production monitoring. In laser processing machinery, it provides operator interface for laser cutting, marking, and engraving systems. In packaging equipment, it manages filling, sealing, and labeling operations. The device is also suitable for applications in steel manufacturing, thermal power generation, hydroelectric power generation, wind power generation, gas supply, and glass manufacturing. The combination of HMI and PLC functionality in a compact 3.5-inch form factor makes it particularly valuable for original equipment manufacturers (OEMs) seeking to reduce control panel space and system costs.

Electromagnetic Compatibility and Reliability

The XV-102-B6-35MQR-10-PLC is designed to meet stringent electromagnetic compatibility requirements. The device complies with IEC/EN 61000-6-2 (immunity for industrial environments) and IEC/EN 61000-6-4 (emission standard for industrial environments). The device withstands voltage dips of 5 ms from undervoltage (19.2 V DC) and up to 10 ms from rated voltage (24 V DC). Shock resistance is tested according to IEC/EN 60068-2-27, while vibration resistance follows IEC/EN 60068-2-6. These robust EMC and mechanical specifications ensure reliable operation in demanding industrial environments with electrical noise from motors, drives, and welding equipment.

Conclusion

The Eaton XV-102-B6-35MQR-10-PLC 3.5-inch touch panel delivers integrated HMI and PLC functionality in a compact, rugged package. With its 320x240 resolution, resistive touch technology, multiple communication interfaces (Ethernet, CAN, RS485, USB), SD card slot, and IP65 front rating, it provides a complete control solution for space-constrained industrial automation applications.