2. Network and scalability
Network configuration:
Support static IP address configuration (set through Quantum programming software Unity Pro), or automatically obtain IP addresses through DHCP, adapting to different network management modes.
Support subnet mask and gateway settings, enable cross network communication (such as connecting enterprise level LAN and on-site control network), and meet the multi area networking needs of large factories.
Extended features:
Support "Peer to Peer" communication between Quantum controllers through Ethernet, without the need for a host computer to transfer data and directly exchange data (such as collaborative control of multiple controllers in a production line).
Compatible with Schneider SoMachine/Unity Pro programming software, module parameter configuration, communication diagnosis, and firmware upgrade can be achieved through software, simplifying operation and maintenance.
Configuration and Operations
1. Configuration tools and processes
Core tools: Schneider Unity Pro programming software (V11 and above, compatible with Windows 10/11 system) or SoMachine software (suitable for later system upgrades) is required.
Configuration steps:
Hardware configuration: Add Quantum controller and 140CHS 1100 module to the software, and specify the slot position of the module in the rack.
Network parameter settings: Configure module IP address, subnet mask, gateway, select Modbus TCP role (Server/Client), and set the upper limit of server connections.
Data Mapping: Map the internal registers of the controller (such as the% MW hold register) to Modbus TCP register addresses, clarifying the correspondence between the data accessed by the upper computer.
Download and Activation: Download the configuration file to the Quantum controller, and the module will automatically load the configuration and start communication. Confirm the status through the LED indicator light.
2. Diagnosis and maintenance
Fault diagnosis:
Software diagnosis: Through the "diagnosis" function of Unity Pro software, view module communication logs (such as connection establishment/disconnection records, instruction timeout records), error codes (such as IP address conflict codes, communication timeout codes), and quickly locate the cause of the fault.
Hardware diagnosis: When the Fault light is constantly on, the module fault information (such as power failure, port failure) can be read through the rack backplane diagnostic interface, or the module can be replaced for testing (compatible with hot plugging, "hot plugging enable" needs to be set in Unity Pro).
Firmware upgrade: Supports online firmware upgrade via Ethernet (requires downloading the latest firmware file from Schneider's official website), without affecting the normal operation of the controller during the upgrade process (ensuring network stability during the upgrade process), improving module functionality and compatibility.
Application scenarios and compatibility
1. Typical application scenarios
Industrial automation production line: As the Ethernet interface of Quantum controller, it connects to HMI (such as Schneider Magelis HMI) to achieve production line status monitoring and parameter setting, and also connects to SCADA system (such as Schneider Citect SCADA) to achieve data acquisition and scheduling throughout the plant.
In the field of process control, in scenarios such as petrochemicals and water treatment, achieve Ethernet communication between Quantum controllers and remote I/O modules (such as Schneider EcoStruxure Control Expert compatible modules), intelligent instruments (such as flow meters and level gauges), and transmit process data and control commands.
Redundant communication architecture: In key scenarios such as power and metallurgy, two 140CHS 1100 modules are configured to achieve communication redundancy. When the main module fails, the backup module automatically takes over communication to ensure uninterrupted transmission of control instructions and data.
2. Compatibility Description
Hardware compatibility: Only compatible with Modbus Quantum series racks and controllers, not compatible with other series of PLCs such as Modbus M340, M580, etc. Please confirm the system hardware ownership before selecting.
Software compatibility: Requires Unity Pro V11 or above, or SoMachine V4 or above. Low version software may not support some configuration features (such as DHCP automatic IP acquisition).
Third party device compatibility: Supports communication with third-party devices that comply with the Modbus TCP/IP standard (such as Siemens S7-1200/1500 PLC, Rockwell ControlLogix controller). By configuring Modbus TCP client/server parameters in the third-party device, cross brand data exchange can be achieved.
Ordering and spare parts information
1. Order model and accessories
Core module: 140CHS 1100 (standard model, no derivative version, no additional parameters need to be specified when ordering).
Common accessories:
Ethernet cable: CAT5e or CAT6 shielded cable (shielded cable is recommended to reduce interference), the length is selected according to the on-site wiring requirements (maximum transmission distance of 100m).
Email:wang@kongjiangauto.com