YASKAWA FP605 series industrial fan pump dedicated driver

YASKAWA FP605 series industrial fan pump dedicated driver

Product core positioning

FP605 is a specialized driver designed for industrial fans and pumps, with core advantages focused on flexibility, sustainability, and ease of use

Flexible adaptation: Supports control of induction motors, permanent magnet motors, and synchronous reluctance motors, adapts to multiple installation environments, is compatible with mainstream industrial communication protocols, and has a simple installation design.

Sustainable operation: Integrated functional safety (STO), using environmentally friendly materials, with a 10-year maintenance free design, built-in 5% voltage divider or 3% positive bus DC link reactor, reducing harmonic interference.

Strong usability: equipped with a high visibility status ring, 32 character LCD touch keyboard, supporting Bluetooth wireless operation and DriveWizard Mobile mobile app management, providing preset parameters for pump applications, and efficient debugging.

Product Model System and Core Specifications

1. Model coding rules (taking "FP65U4005AFA" as an example)

Encoding segment meaning optional values/description

FP65 product series fixed prefix (FP605 series)

U region code U=Americas region

4 voltage levels 2=240V three-phase, 4=480V three-phase

005 rated output current corresponds to rated output current (unit: A, here it is 5A)

A environmental specification A=standard specification

F chassis type F=IP20/UL Type 1, B=IP20/protective chassis, V=IP55/UL Type 12, T=IP55/UL Type 12 with switch, W=flange installation (back of Type 12)

A EMC filter A=No built-in EMC filter (compliant with C2 level standards)

2. Classification of core specifications (by voltage level)

(1) 240V three-phase input (IP20/IP55 multi chassis type)

Rated output chassis frame IP20/UL Type 1 model IP20/protective chassis model IP55/UL Type 12 model IP55/UL Type 12 with switch model flange Type 12 back model

Power (HP) Current (A) FP65U... AFA FP65U... ABA FP65U... AVA FP65U... ATA FP65U... AWA

3 10.6 1 2011AFA - 2011AVA 2011ATA -

5 16.7 1 2017AFA - 2017AVA 2017ATA -

7.5 24.2 2 2024AFA - 2024AVA 2024ATA -

10 30.8 2 2031AFA - 2031AVA 2031ATA -

15 46.2 3 2046AFA - 2046AVA 2046ATA -

20 59.4 3 2059AFA - 2059AVA 2059ATA -

25 74.8 4 2075AFA - 2075AVA 2075ATA -

30 88 4 2088AFA - 2088AVA 2088ATA -

40 114 4 2114AFA - 2114AVA 2114ATA -

50 143 6 2143AFA - 2143AVA 2143ATA -

60 169 6 2169AFA - 2169AVA 2169ATA -

75 211 9 - 2211ABA - - 2211AWA

100 273 9 - 2273ABA - - 2273AWA

125 343 10 - 2343ABA - - 2343AWA

150 396 10 - 2396ABA - - 2396AWA

(2) 480V three-phase input (IP20/IP55 multi chassis type)

Rated output chassis frame IP20/UL Type 1 model IP20/protective chassis model IP55/UL Type 12 model IP55/UL Type 12 with switch model flange Type 12 back model

Power (HP) Current (A) FP65U... AFA FP65U... ABA FP65U... AVA FP65U... ATA FP65U... AWA

3 4.8 1 4005AFA - 4005AVA 4005ATA -

5 7.6 1 4008AFA - - - -

7.5 11 1 4011AFA - 4011AVA 4011ATA -

10 14 1 4014AFA - 4014AVA 4014ATA -

15 21 2 4021AFA - 4021AVA 4021ATA -

20 27 2 4027AFA - 4027AVA 4027ATA -

25 34 2 4034AFA - 4034AVA 4034ATA -

30 40 3 4040AFA - 4040AVA 4040ATA -

40 52 3 4052AFA - 4052AVA 4052ATA -

50 65 3 4065AFA - 4065AVA 4065ATA -

60 77 4 4077AFA - 4077AVA 4077ATA -

75 96 4 4096AFA - 4096AVA 4096ATA -

100 124 4 4124AFA - 4124AVA 4124ATA -

125 156 6 4156AFA - 4156AVA 4156ATA -

150 180 9 - 4180ABA - - 4180AWA

200 240 9 - 4240ABA - - 4240AWA

250 302 9 - 4302ABA - - 4302AWA

300 361 10 - 4361ABA - - 4361AWA

350 414 10 - 4414ABA - - 4414AWA

400 477 11 - 4477ABA - - 4477AWA

450 515 11 - 4515ABA - - 4515AWA

500 590 11 - 4590ABA - - 4590AWA

600 720 11 - 4720ABA - - 4720AWA

3. Protection level and installation adaptation

IP20/UL Type 1: Suitable for clean environments, supports installation inside cabinets (with built-in/external heat sinks) and without cabinets (requires Type 1 adapter).

IP55/UL Type 12: Suitable for limited dust environments, can be directly wall mounted, and some models have switch designs.

Flange Type 12 Back: Suitable for dirty external environments, the heat sink is externally installed inside the Type 12 cabinet without the need for an additional adapter.

Core selection plan (including capacity reduction and installation)

1. Single phase input derating rules

When a three-phase driver is used for single-phase input scenarios, it needs to be reduced in capacity. The core reduction data is as follows (taking 240V/480V as an example):

(1) 240V single-phase input (without reactor)

Driver model (FP65U) Motor power (HP) Motor rated current (A) Output capacity (kVA) Input current (A)

2011 1.0 4.6 1.7 7.4

2017 2.0 7.5 3.2 14

2024 3.0 10.6 4.6 20

2031 3.0 10.6 4.6 20

2046 5.0 17.0 7.3 32

2059 7.5 24 10.3 45

(2) 480V single-phase input (without reactor)

Driver model (FP65U) Motor power (HP) Motor rated current (A) Output capacity (kVA) Input current (A)

4005 1.0 2.1 1.5 3.4

4008 2.0 3.4 2.8 6.1

4011 3.0 4.8 4.1 9.0

4014 3.0 4.8 4.1 9.0

4021 3.0 4.8 4.1 9.0

Solution: Capacity reduction can be avoided through a "single-phase converter (SPC)", such as the 240V 20HP single-phase converter kit (SPBC-240-20HP), which supports a maximum motor load of 20HP, an input current of 79A, and requires a DC link reactor (URX000530).

2. Installation method and compatible accessories

(1) Classification of installation methods

Installation method, applicable scenarios, key requirements, and compatible accessories

The heat sink inside the cabinet is built into a clean room, with sufficient space and no need for additional brackets. The cabinet needs ventilation-

External cooling fins inside the cabinet are installed in a clean room. Due to limited cabinet space, external cooling fin adapters ZPSA series (UL Type 1) and ZPSD series (IP55/UL Type 12) are required

Directly install inorganic cabinets in clean rooms, without dedicated cabinets requiring Type 1 adapters to convert protection level 900-192-121 series Type 1 adapters

Type 12 flange with external dusty heat sink installed on the back, compatible with Type 12 cabinet AWA suffix flange models

(2) Installation accessory selection

Type 1 adapter: 240V 2211ABA model compatible with 900-192-121-009480V 4361ABA model compatible with UUX001700.

External heat sink adapter: 240V 2011AFA model compatible with ZPSA-600-EH1-FR1 (UL Type 1), ZPSD-600-EH12-FR1 (IP55/UL Type 12).

DIN rail installation: Only supports low-power compact models and requires a dedicated DIN rail kit.

Key components and power optimization options

1. Operation and communication accessories

(1) Operation panel and cables

Type, Model, and Function Description of Accessories

Standard LCD panel JVOP-KPPLCA04MEB local/remote control, parameter setting, operation monitoring

Bluetooth LCD panel JVOP-KPLCC04MBB supports wireless operation with DriveWizard Mobile mobile app

Remote installation cables UWR0051 (1 meter), UWR0052 (3 meters) panel remote installation extension cable

PC communication cable UWR01258 (3 meters) PC and driver USB communication, parameter upload/download

Android device cables UWR01516-B (Micro-B), UWR01516-C (Type-C) Android device connection driver USB port debugging

(2) Communication tab

Model Communication Protocol Function Description

JOHB-SMP3-MA Multi Protocol Ethernet supports EtherNet/IP, Modbus TCP/IP, PROFINET, EtherCAT

SI-P3 PROFIBUS-DP compatible with PROFIBUS-DP network

SI-N3 DeviceNet compatible with DeviceNet network

SI-W3 LonWorks Building Automation Communication

SI-B3 BACnet MSTP Building Automation Network Communication

SI-S3 CANopen CAN bus communication

2. Power optimization options (reactors, filters)

(1) AC input reactor (1.5%/3% impedance)

Used to improve input power factor, reduce harmonics, and protect drivers (recommended for power capacity>600kVA), example selection:

Voltage level driver model 1.5% impedance (open) 1.5% impedance (closed) 3% impedance (open) 3% impedance (closed)

240V 2011AFA URX000315 URX000418 URX000307 URX000413

240V 2017AFA URX000319 URX000420 URX000311 URX000415

480V 4005AFA URX000299 URX000410 URX000300 URX000503

480V 4011AFA URX000307 URX000413 URX000308 URX000414

(2) AC output reactor (3% impedance)

Used to reduce transient interference on the load side and adapt to long cable routing scenarios. Example selection:

Voltage level driver model Open model Closed model

240V 2011AFA 05P00620-0134 05P00620-0032

240V 2017AFA 05P00620-0136 05P00620-0036

480V 4005AFA 05P00620-0025 05P00620-0029

480V 4011AFA 05P00620-0135 05P00620-0033

(3) Single phase converter (SPC)

System kit model Maximum motor load (HP) Input current (A) Output DC current (A) Core components

SPBC-240-20HP 20 79 57 SPBC-2015AAA converter+URX000530 reactor

SPBC-240-30HP 30 116 84 SPBC-2022AAA converter+URX000531 reactor

SPBC-480-30HP 30 58 42 SPBC-4022AAA converter+URX000534 reactor

SPBC-480-125HP 125 234 170 SPBC-4093AAA converter+URX000529 reactor

Size and weight

1. IP20/UL Type 1 models (AFA suffix)

Chassis frame height (in), width (in), depth (in), compatible model example

1 14.1 4.9 8.6 2011AFA、4005AFA

2 17.6 4.9 9.2 2024AFA、4021AFA

3 20.1 7.9 9.3 2046AFA、4040AFA

4 21.3 10 10.4 2075AFA、4077AFA

6 30.5 12.3 15.7 2143AFA、4156AFA

2. IP55/UL Type 12 models (AVA suffix)

Chassis frame height (in), width (in), depth (in), compatible model example

1 14.1 4.9 9.0 2011AVA、4005AVA

2 17.6 4.9 9.6 2024AVA、4021AVA

3 20.1 7.9 9.7 2046AVA、4040AVA

4 21.3 10 10.7 2075AVA、4077AVA

6 30.14 14.26 16.14 2143AVA、4156AVA

3. Protective casing models (ABA suffix)

Chassis frame height (in), width (in), depth (in), compatible model example

9 27.6 12.3 16.5 2211ABA、4180ABA

10 31.5 17.3 18.6 2343ABA、4361ABA

11 44.9 20.1 18.9 4477ABA、4720ABA

Environmental and safety regulations

1. Environmental requirements

Temperature: IP20/flange model -10~+50 ℃, Type 1 kit installation -10~+40 ℃, up to+60 ℃ (capacity reduction required);

Humidity: ≤ 95% RH (no condensation);

Altitude: ≤ 1000 meters without capacity reduction, with a capacity reduction of 8% for every 1000 meters increase between 1000-4000 meters;

Vibration: 10-20Hz (9.8m/s ²), 20-55Hz (5.9m/s ²);

Protection level: IP20/UL Type 1, IP20/protective type IP55/UL Type 12、 Back of flange type 12.

2. Safety certification and standards

Certification: UL, cUL, CE, RoHS 2, WEEE, TUV SUD;

Functional safety: Safe Torque Off (STO), compliant with IEC 62061 SIL3, ISO 13849-1 PLe;

EMC standard: Built in reactor, compliant with EN 61800-3 C2 level requirements;

PCB coating: Complies with IEC 60721-3-3 Class 3C2 (chemical gases) and 3S2 (solid particles).