|Communication interface | 4 x RJ-45 (SafeEthernet), 3 x 9-pin D-sub (FB1/FB2/FB3, supports PROFIBUS/RS485, etc.) | Supports secure and standard communication protocols|
|Clock buffer | Integrated gold capacitor, maintains clock for about 1 week after power failure | Ensure time synchronization continuity|
|Dimensions (H × W × D) | 114 × 257 × 66 mm (including fasteners) | Weight approximately 1.2 kg, supporting 35 mm DIN rail installation|
Grouping and meaning of LED indicator lights
There are a total of 5 sets of LEDs on the front end of the controller, which perform a full light test when powered on. The status meanings of each indicator light are as follows:
Working voltage light (24 VDC, green): normally on indicates normal power supply, off indicates no voltage;
System lights (red/yellow, 6 lights):
RUN (green): Constant light indicates normal operation (executing user programs), slow flashing indicates STOP status or loading of operating system;
ERROR (red): Constant light indicates entering the ERROR STOP state (such as hardware failure), slow flashing indicates operating system failure requiring reloading;
ROG (yellow): Constant light indicates loading configuration, slow flashing indicates switching to STOP state or loading operating system;
FORCE (yellow): Constant light indicates that the forced function is activated in RUN state, and slow flashing indicates that it is ready to be forced in STOP state;
FAULT (yellow): Constant light indicates configuration/operating system damage, slow flashing indicates I/O failure;
OSL/BL (yellow): Slow flashing indicates emergency loader activation/boot loader failure;
Communication light (green/yellow next to RJ-45): Green light constantly on indicates full duplex, flashing indicates conflict; A constant yellow light indicates a normal physical connection, while a flashing light indicates data transmission;
I/O light (DI 1-20/DO 1-8, yellow): normally on indicates that the channel is powered on (input valid/output engaged), off indicates that the channel is powered off (safe state);
Fieldbus light (FB1-3, yellow): The status changes with the protocol (such as always on when PROFIBUS communication is normal), please refer to the corresponding communication manual for details.
Reset button function
Reserve a reset hole in the upper left corner of the controller (triggered by an insulating pin), only for scenarios where the administrator account is forgotten or the IP address does not match: when restarting, press and hold the reset button for ≥ 20 seconds to restore the default parameters (IP: 192.168.0.99; SRS: 60000.0.0), and clear the user account (only the default administrator account is retained, password is empty). Attention: Before resetting, all fieldbus plugs must be unplugged to avoid interfering with communication with other devices.
Installation and configuration process
(1) Controller installation and wiring
Installation prerequisites
It needs to be fixed on a 35 mm DIN rail with reserved heat dissipation space around it (power loss of 12-33 W, avoiding close proximity to heating equipment);
Ex Zone 2 installation requires additional requirements: enclosure protection level ≥ IP54 (compliant with EN 60529), enclosure must be labeled with a "power off operation only" warning, equipped with a 10A delay fuse, PELV/SELV power supply, and reference to EN 60079-15 standard (terminal wiring, creepage distance, etc.).
Wiring specifications
Power wiring: Connect the positive terminal of the 24 VDC module to the "LS+" terminal, and the negative terminal to the "L -" terminal. Independent power supply is required to avoid collinearity with the power circuit;
Digital input wiring: 20 inputs are divided into 5 groups, each corresponding to independent "LS+" (sensor power supply) and "L -" (grounding), such as DI 1-4 corresponding to terminals 13 (LS+) -17 (DI4) -18 (L -), supporting passive contacts and active signals (corresponding to "L -" needs to be connected);
Digital output wiring: 8 outputs are divided into 2 groups, each corresponding to "LS+" (common terminal) and "L -" (ground). For example, DO 1-4 corresponds to terminals 1 (LS+) -5 (DO4) -6 (L -), channels 4/8 support high loads (2A @ 50 ° C), and inductive loads require parallel freewheeling diodes;
Communication wiring: RJ-45 interface connected to SafeEthernet network, supporting daisy chain topology; The D-sub interface (FB1-3) is connected to a fieldbus (such as PROFIBUS/RS485) and requires the use of shielded cables (single ended grounding of the shielding layer to reduce interference).
(2) Software configuration configuration
SILworX configuration (version ≥ 7)
Core Parameters (Module tab):
Basic parameters: Configure controller name, IP address, subnet mask (default 192.168.0.99), SRS (system rack slot address, default 60000.0.0);
Line monitoring: Set the number of pulse channels (e.g. 1 indicates using DO1 pulse to detect the line), pulse delay (waiting time for line fault detection), and pulse slot (fixed at 3);
Fault monitoring: Enable MOT/FTT testing and read fault codes (such as 0x0010 indicating input short circuit, 0x0002 indicating output safety shutdown fault).
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