Welcome to the Industrial Automation website!

NameDescriptionContent
XING-Automation
E-mail  
Password  
  
Forgot password?
  Register
当前位置:

KONGSBERG HiPAP System Operation and Maintenance Guide

F: | Au:FAN | DA:2026-05-12 | 1297 Br: | 🔊 点击朗读正文 ❚❚ ▶ | Share:

Possible reasons:

Fiber optic breakage or connector contamination.

The power supply of the receiving and transmitting unit is faulty.

The internal board of the transceiver unit is overheating.

Solution steps:

Check the indicator light on the receiving and transmitting unit panel: The PWR (power supply) should be constantly on; The status should flash. If it doesn't light up, measure the input voltage (24VDC or 110/230VAC depending on the model).

Test the attenuation of fiber optic links using an optical power meter. If the loss is greater than 15dB, clean the connector end face (with a dedicated cleaning tape) or replace the optical cable.

If the transceiver unit overheats (such as poor ventilation in the cabinet), suspend operation and force cooling to check if the fan is running.

Spare parts suggestion: Keep a fiber optic jumper between the transceiver unit and APOS, as well as a transceiver unit power module.

6.5 Fault 5: DP system unable to lock HiPAP position

Phenomenon: The HiPAP reference value on the DP console fluctuates too much, causing DP to frequently refuse to use.

Possible reasons:

The filter parameters of the DP system do not match the HiPAP update rate.

The language or verification method of the data output by HiPAP is incorrect.

External sensor time delay not compensated.

Solution steps:

Check if the communication protocol of HiPAP is set to "Raw data" (recommended) in the DP system. DP should perform its own Kalman filtering instead of using the internally smoothed data from HiPAP.

Confirm that the output rate of HiPAP is consistent with the expected DP (usually 1-2Hz).

If using NMEA format, check for checksum errors. APOS can output standard NMEA statements with verification.

Measure the total delay (usually 0.5-2 seconds) from acoustic signal emission to DP data reception, and set the corresponding delay compensation in the DP system.

Dual HiPAP system and HAIN integrated navigation

7.1 Dual transducer configuration

On DP3 class vessels or drilling platforms that require extremely high reliability, two independent HiPAP transducers (such as port and starboard) can be installed. Advantage:

Electrical redundancy: One set fails and the other seamlessly connects.

Acoustic redundancy: One of the transducers may be located in quieter waters or avoid reflectors.

Accuracy improvement: By using specialized software to statistically fuse the positions of two independent systems, SSBL accuracy can be improved by a factor of one/two1/ two.

7.2 HAIN (Underwater Acoustic Assisted Inertial Navigation)

HAIN combines the absolute drift free position of HiPAP with the high-frequency and low-noise characteristics of the inertial navigation system (IMU). Especially valuable for ROV and deepwater operations:

Improve position update rate: Between two acoustic positioning operations, the IMU calculates the position and outputs a smooth trajectory.

Extend the battery life of the responder: It can reduce the acoustic positioning frequency to once every 10-30 seconds, while still maintaining stable display through IMU.

Availability during acoustic interruption: When the signal is obstructed by obstacles or encounters strong noise, HAIN continues to provide position with drift much smaller than pure inertial navigation.

Deep water accuracy improvement: After the water depth exceeds 3000 meters, the acoustic positioning update rate decreases to once every few seconds, filling the gap with HAIN.

All HiPAP systems can be integrated with HAIN and are divided into:

HAIN Subsea: Inertial module installed on ROV.

HAIN Reference: A reference system installed on a vessel or platform.


Model selection suggestions and upgrade path

Model: transducer structure, beamwidth, maximum working depth, typical application can be upgraded to

HiPAP 501 spherical, 241 elements with top precision of 10 ° 4000 m, omnidirectional coverage-

HiPAP 451, similar to the 501 sphere, only activates the bottom 46 elements with a 15 ° 3000 m medium precision, and can be fully upgraded to HiPAP 501

HiPAP 351 spherical bottom 46 elements 15 ° 3000 m economical, compatible with old 355mm gate valve, non upgradable

HiPAP 351P portable, equipped with MRU and compass 15 ° 2000 m for temporary installation and chartering operations-

HiPAP 101 low-frequency, mechanical tilting directional 6500 m ultra deep water, ROV tracking-

Upgrade suggestion: Purchase HiPAP 451 instead of directly purchasing 351, as the former can be upgraded to 501 performance through software and adding a transceiver board, protecting investment.


Regular maintenance and daily inspections

9.1 Monthly maintenance items

Check the lifting function of the hull unit, lubricate the screws and seals.

Play back the 'System Log' in APOS to check for frequent communication errors or responder lockout records.

Perform noise spectrum analysis: Record the noise level of typical frequency bands, compare it with historical data, and determine whether there are new interference sources (such as frequency converter harmonics).

9.2 Maintenance every six months/year

Raise the transducer and clean the surface (use a soft bristled brush and fresh water, do not direct high-pressure water gun directly onto the ceramic surface).

  • Sigmatek MDD111-1 DIAS Drive Axis Module
  • Sigmatek DKL042 05-024-042 Terminal Module
  • Sigmatek DM822 Control Module
  • Sigmatek CDM167 12-008-167-O Module
  • Sigmatek TAE151 Touch Display Unit
  • Sigmatek DCC041 SLIDES Module 05-700-041-D
  • Sigmatek AKM65M-ANC2GBB0 PM Servo Motor
  • Sigmatek ETT221 01-230-221 Operator Terminal
  • Sigmatek SLIDES DAM 124 Analog Module
  • Sigmatek AKM31C-ANCNGBB0 Servo Motor
  • Mannesmann Demag Sigmatek CP626 Central Unit
  • SIGMATEK 0332.554.03 Board 371071000154
  • SIGMATEK 12-250-021 Base Plate Back Panel CM5V020
  • SIGMATEK DM162 S-DIAS Digital Mix Module
  • DEMAG ERGOTECH 061 381 66 Sigmatek 9842.243.02 Circuit Board
  • SIGMATEK CP313-1 PLC Module
  • Sigmatek ETV0551-2 VARAN Touch Terminal
  • Sigmatek SDM 081 FS S-Dias Safety Module
  • DEMAG 05-250-023 Ergotech Motherboard with Sigmatek TMS012
  • Sigmatek CM5V020 12-250-023-K Wiring Base
  • Sigma Tek 5000B-37 Attitude Gyro Indicator
  • Sigmatek SDD120-2 DIAS Drive
  • Sigmatek CME221 Memory Module
  • Sigmatek DCP640 DIAS Central Unit
  • Sigmatek STO040 Safety Output Module
  • Sigmatek CET281 Control Panel
  • Sigmatek CIPC LX800 Demag NC5 CPU
  • Sigmatek DKL093 05-024-093 Terminal Module
  • Sigmatek AI088 20-009-088 Analog Input Module
  • Sigmatek CAI888 Analog Input Module
  • SIGMATEK CCA021 12-025-021 Analog Output Module
  • SIGMATEK 1104.579.05 Control Module
  • SIGMATEK SDI100 Digital Input Module
  • SIGMATEK C-IPC 256MB LX800 Compact Dias
  • SIGMATEK 9423.090.02 Control Module
  • SIGMATEK C-IPC 256 Power Supply 148498
  • SIGMATEK CAI025 Analog Input Module
  • SIGMATEK CTO166 Digital Output Module
  • SIGMATEK CP112 20-004-112 Processor Module
  • SIGMATEK CAI887 12-009-887 Safety Module
  • Sigma-Tek 4000B-31 Directional Gyro 1U262-002-42
  • Sigmatek C-IPC 256MB LX800 IPC Controller
  • Sigmatek C-IPC 01-450-031 Industrial PC LX800
  • Sigmatek C-IPC 256 Industrial PC Controller
  • Sigmatek CCP-531 PLC Processor Module
  • Sigmatek CDI163 Digital Input Module
  • Sigmatek ETV0501 VARAN Terminal 12-230-0501
  • Sigmatek CTMS020 C-DIAS Technology Module
  • Sigmatek CIV512 VARAN Switch Module
  • Sigmatek HU011 20-080-011 Interface Module
  • SIGMATEK SLIDES DAM 124 Module
  • SIGMATEK C-IPC 161 01-450-161L Industrial PC
  • SIGMATEK C-IPC 128MB VIA 733MHz 01-450-024-K
  • SIGMATEK 12-780-012 R8-IPC Geode LX800 Module
  • SIGMATEK CAM124 Analog Module
  • SIGMATEK S1 032-8AF61-R4 EZ Servo Motor
  • SIGMATEK CTO163 Digital Output Module
  • SIGMATEK CCP082 12-004-082 Processor Module
  • SIGMATEK CRCH081 C-DIAS Temperature Module
  • SIGMATEK PC322-K 01-310-322-K Industrial PC
  • SIGMATEK SDD310-2 Servo Drive
  • SIGMATEK AI084 Analog Input Module
  • SIGMATEK CRCH081 12-752-081 Temperature Module
  • Sigma-Tek 5000L-4 Attitude Gyro 1U284-001-3
  • SIGMATEK CM5V020 12-250-023-K Wiring Module
  • Sigma-Tek 4000H-6 Directional Gyro IU262-035-7
  • SIGMATEK Dias DCP160 05-004-160 Processor Module
  • SIGMATEK 0147.395.02 Control Module
  • SIGMATEK A1084 Control Module
  • SIGMATEK DI200 20-006-2000 Digital Input Module
  • Sigmatek DNC115 Encoder Module
  • Sigmatek DAM122 05-017-122 Analog Module
  • Sigmatek 9802.289.01 Control Board TA71 Display
  • Sigmatek TO127 20-007-127 Digital Output Module
  • Sigmatek DNC031 05-011-031 Digital Module
  • Sigmatek VI022 20-003-022 Interface Module
  • Sigmatek CAI085 Analog Input Module
  • Sigmatek CP111 S-DIAS CPU Module
  • Sigmatek CTMS030 Krauss Maffei Module
  • Sigmatek CAM123 Control Module
  • Sigmatek TAE732-P 01-240-732-P Touch Display Unit
  • Sigmatek MDM021 Digital Mixed Module
  • Sigmatek DCP642 DIAS Central Unit
  • Sigmatek CST022 12-014-022 C-DIAS Module
  • Sigmatek SRO021 20-893-021 Safety Relay Output
  • Krauss Maffei MC5 Control System Sigmatek
  • Sigmatek DC061 Module 18-24VDC 300mA
  • Herrmann EVT0855 Ultrasonic Welder Touch Panel
  • Sigmatek CIV521 Control Module 1.4A 2W
  • Sigmatek DDI61 05-006-161 Digital Input Module
  • SIGMATEK ETT312-E Touch Terminal 01-230-312
  • Cessna S3326-1 Sigma Tek 5000B-67 Gyro 1U149-015-9
  • SIGMATEK PS101 Power Supply Module
  • SIGMATEK 0332.554.03 Control Module 371071000154
  • SIGMATEK ETT312-E Touch Terminal 01-230-312
  • SIGMATEK CDM163 Control Module
  • SIGMATEK VSV046 16-023-046 Module
  • SIGMATEK AM221 20-017-221 Analog Module
  • SIGMATEK CTS051 12-053-051 Control Module
  • SIGMATEK AM221 20-017-221 Analog Module
  • Sigmatek CSDI161 12-891-161 Safety Input Module
  • Sigma Tek 4000C-1 Directional Gyro Indicator
  • Sigmatek ETV0501 12-230-0501 VARAN Terminal
  • Sigmatek DDM165 SLIDES Module
  • Sigmatek N100 20-011-100 Control Module
  • Sigmatek AKM54K-ANC2R-B0 PM Servo Motor
  • Sigmatek CTO166 Digital Output Module
  • Sigmatek CP212-K 20-004-212-K CPU Module
  • Sigmatek CDI161 Digital Input Module
  • Sigmatek DCC080 05-700-080-2 Control Module
  • SIGMATEK SCP011 S-DIAS Safety CPU
  • SIGMATEK SCP011 S-DIAS Safety CPU
  • SIGMATEK SRO022 Relay Output Module
  • SIGMATEK MDD 121 Drive Axis Module
  • SIGMATEK DSI021 SLIDES Siemens Interface
  • SIGMATEK DIAS DCP161 Module 05-004-161
  • Sigmatek ETT312 Built-in Touch Terminal
  • SIGMATEK DCP 643 DIAS Controller System
  • SIGMATEK CIO021 Multi I/O Module
  • SIGMATEK CTMS020 Control Module
  • Sigmatek CME 221 Memory Module
  • Sigmatek 0420.615.01 Control Board
  • Sigmatek CP111 20-004-111 CPU Module
  • Sigmatek 9405.065.03 Control Board
  • Sigmatek ETEK 01-450-032-K C-IPC 256MB Industrial PC
  • Sigmatek CTO163 12-007-163 Safety Output Module
  • Sigmatek TO081 20-007-081 Digital Output Module
  • Sigmatek SI021 20-022-021 Safety Input Module