Welcome to the Industrial Automation website!

NameDescriptionContent
XING-Automation
E-mail  
Password  
  
Forgot password?
  Register
当前位置:

KONGSBERG HiPAP System Operation and Maintenance Guide

F: | Au:FAN | DA:2026-05-12 | 1292 Br: | 🔊 点击朗读正文 ❚❚ ▶ | Share:

KONGSBERG HiPAP Underwater Acoustic Positioning System: Complete Manual for Selection, Configuration, and On site Troubleshooting

Accurate underwater positioning is the cornerstone for ensuring safety and efficiency in deep-sea exploration, dynamic positioning drilling, underwater robot (ROV) navigation, and subsea pipeline laying operations. The ultra short baseline (SSBL/USBL) system has become the mainstream in the industry due to its simplicity of only requiring a single transducer on board and an underwater responder. However, the bending of sound rays, multipath interference, changes in ship posture, and noise pollution in deep water environments can all lead to a sharp amplification of positioning errors.

Kongsberg Maritime's HiPAP (High Precision Acoustic Positioning) series is globally recognized as the benchmark for high-performance underwater positioning. From the flagship model HiPAP 501 (241 element spherical transducer) to the portable HiPAP 351P, and then to the ultra deep water HiPAP 101 (working depth of 6500 meters), this family covers various application scenarios from shallow water to full sea depth. This article is based on the technical specifications of the HiPAP system, combined with practical engineering experience, to systematically explain the installation specifications of transducers and deck units, the configuration of APOS operating system, the selection principles of SSBL/LBL positioning modes, the advantages of Cymbal broadband protocol, and the most commonly encountered fault diagnosis and troubleshooting methods on site. Whether you are a DP operator, acoustic positioning engineer, or ROV navigator, this article will be an essential technical reference for you to carry with you.


HiPAP System Architecture and Core Technologies

2.1 System Composition Modules

A complete HiPAP system includes the following core components:

Transformer: Installed at the bottom of a ship or a telescopic hull unit, it is responsible for transmitting acoustic interrogation signals and receiving replies from responders. The number of array elements varies from tens to 241 depending on the model.

Transceiver Unit: Installed near the hull unit, it contains a digital transmitter, preamplifier, and beamforming electronic components, and communicates with the operation station through optical fibers.

Operator Unit: An industrial computer running APOS (Acoustic Positioning Operating System) software, equipped with a color display, keyboard, and trackball. Support multiple workstations, one primary and multiple backup.

Hull Unit: A lifting mechanism with gate valves that can extend the transducer several meters out of the bottom of the ship, avoiding the bubble layer near the waterline and propeller disturbance of the water flow. Ensure safe use within a speed of 10 knots.

Transponder/responder: Installed on underwater targets. The traditional MPT/SPT series uses FSK modulation, while the new cNNE series supports Cymbal broadband protocol and over 100 channels.

2.2 Beamforming principle of transducer

The core difference between HiPAP and ordinary USBL systems is full digital beamforming. Each transducer element is independently connected to the DSP, which measures the phase and amplitude of the incident signal to accurately calculate the horizontal and vertical angles of the responder. All models adopt automatic focusing narrow transmission/reception beam technology, and the beam direction is dynamically directed towards the target responder by the tracking algorithm. The advantages brought by narrow beam:

The signal-to-noise ratio (S/N) has significantly improved, enhancing the accuracy of angle measurement and maximum operating range.

Suppress acoustic reflections (multipath interference) and environmental noise from other directions.

For HiPAP 501, the receiving beamwidth is only 10 °, achieving an angle measurement accuracy of 0.03 ° level.

2.3 Cymbal Protocol - Broadband Direct Sequence Spread Spectrum

The second generation HiPAP 501/451/351/101 introduced the Cymbal acoustic protocol and adopted direct sequence spread spectrum (DSSS) technology. Compared to traditional narrowband CW pulses, Cymbal has the following revolutionary improvements:

Angle accuracy improved by 30% (in SSBL mode)

The ranging accuracy reaches 0.02 meters (up to 0.01 meters between cNNE responders)

Significant increase in operating distance

Enhanced multi-path suppression capability

Support Multiplaying to improve location update rate

Automatically adjust the transmission power of the responder to extend battery life

High speed telemetry data rate (up to 8 kbit/s), interleaved transmission of data and positioning signals

Add 50 independent responder channels (based on the original 56 channels)

No mode switching: The responder can dynamically switch between SSBL and LBL


Installation and Integration Specification

3.1 Installation points of transducers and ship units

Installation location: Keep as far away as possible from the bow thruster, side thruster, propeller, and bilge drain. It is best to install telescopic hull units through moonpools or flat areas in the middle of the hull.

  • Sigmatek MDD111-1 DIAS Drive Axis Module
  • Sigmatek DKL042 05-024-042 Terminal Module
  • Sigmatek DM822 Control Module
  • Sigmatek CDM167 12-008-167-O Module
  • Sigmatek TAE151 Touch Display Unit
  • Sigmatek DCC041 SLIDES Module 05-700-041-D
  • Sigmatek AKM65M-ANC2GBB0 PM Servo Motor
  • Sigmatek ETT221 01-230-221 Operator Terminal
  • Sigmatek SLIDES DAM 124 Analog Module
  • Sigmatek AKM31C-ANCNGBB0 Servo Motor
  • Mannesmann Demag Sigmatek CP626 Central Unit
  • SIGMATEK 0332.554.03 Board 371071000154
  • SIGMATEK 12-250-021 Base Plate Back Panel CM5V020
  • SIGMATEK DM162 S-DIAS Digital Mix Module
  • DEMAG ERGOTECH 061 381 66 Sigmatek 9842.243.02 Circuit Board
  • SIGMATEK CP313-1 PLC Module
  • Sigmatek ETV0551-2 VARAN Touch Terminal
  • Sigmatek SDM 081 FS S-Dias Safety Module
  • DEMAG 05-250-023 Ergotech Motherboard with Sigmatek TMS012
  • Sigmatek CM5V020 12-250-023-K Wiring Base
  • Sigma Tek 5000B-37 Attitude Gyro Indicator
  • Sigmatek SDD120-2 DIAS Drive
  • Sigmatek CME221 Memory Module
  • Sigmatek DCP640 DIAS Central Unit
  • Sigmatek STO040 Safety Output Module
  • Sigmatek CET281 Control Panel
  • Sigmatek CIPC LX800 Demag NC5 CPU
  • Sigmatek DKL093 05-024-093 Terminal Module
  • Sigmatek AI088 20-009-088 Analog Input Module
  • Sigmatek CAI888 Analog Input Module
  • SIGMATEK CCA021 12-025-021 Analog Output Module
  • SIGMATEK 1104.579.05 Control Module
  • SIGMATEK SDI100 Digital Input Module
  • SIGMATEK C-IPC 256MB LX800 Compact Dias
  • SIGMATEK 9423.090.02 Control Module
  • SIGMATEK C-IPC 256 Power Supply 148498
  • SIGMATEK CAI025 Analog Input Module
  • SIGMATEK CTO166 Digital Output Module
  • SIGMATEK CP112 20-004-112 Processor Module
  • SIGMATEK CAI887 12-009-887 Safety Module
  • Sigma-Tek 4000B-31 Directional Gyro 1U262-002-42
  • Sigmatek C-IPC 256MB LX800 IPC Controller
  • Sigmatek C-IPC 01-450-031 Industrial PC LX800
  • Sigmatek C-IPC 256 Industrial PC Controller
  • Sigmatek CCP-531 PLC Processor Module
  • Sigmatek CDI163 Digital Input Module
  • Sigmatek ETV0501 VARAN Terminal 12-230-0501
  • Sigmatek CTMS020 C-DIAS Technology Module
  • Sigmatek CIV512 VARAN Switch Module
  • Sigmatek HU011 20-080-011 Interface Module
  • SIGMATEK SLIDES DAM 124 Module
  • SIGMATEK C-IPC 161 01-450-161L Industrial PC
  • SIGMATEK C-IPC 128MB VIA 733MHz 01-450-024-K
  • SIGMATEK 12-780-012 R8-IPC Geode LX800 Module
  • SIGMATEK CAM124 Analog Module
  • SIGMATEK S1 032-8AF61-R4 EZ Servo Motor
  • SIGMATEK CTO163 Digital Output Module
  • SIGMATEK CCP082 12-004-082 Processor Module
  • SIGMATEK CRCH081 C-DIAS Temperature Module
  • SIGMATEK PC322-K 01-310-322-K Industrial PC
  • SIGMATEK SDD310-2 Servo Drive
  • SIGMATEK AI084 Analog Input Module
  • SIGMATEK CRCH081 12-752-081 Temperature Module
  • Sigma-Tek 5000L-4 Attitude Gyro 1U284-001-3
  • SIGMATEK CM5V020 12-250-023-K Wiring Module
  • Sigma-Tek 4000H-6 Directional Gyro IU262-035-7
  • SIGMATEK Dias DCP160 05-004-160 Processor Module
  • SIGMATEK 0147.395.02 Control Module
  • SIGMATEK A1084 Control Module
  • SIGMATEK DI200 20-006-2000 Digital Input Module
  • Sigmatek DNC115 Encoder Module
  • Sigmatek DAM122 05-017-122 Analog Module
  • Sigmatek 9802.289.01 Control Board TA71 Display
  • Sigmatek TO127 20-007-127 Digital Output Module
  • Sigmatek DNC031 05-011-031 Digital Module
  • Sigmatek VI022 20-003-022 Interface Module
  • Sigmatek CAI085 Analog Input Module
  • Sigmatek CP111 S-DIAS CPU Module
  • Sigmatek CTMS030 Krauss Maffei Module
  • Sigmatek CAM123 Control Module
  • Sigmatek TAE732-P 01-240-732-P Touch Display Unit
  • Sigmatek MDM021 Digital Mixed Module
  • Sigmatek DCP642 DIAS Central Unit
  • Sigmatek CST022 12-014-022 C-DIAS Module
  • Sigmatek SRO021 20-893-021 Safety Relay Output
  • Krauss Maffei MC5 Control System Sigmatek
  • Sigmatek DC061 Module 18-24VDC 300mA
  • Herrmann EVT0855 Ultrasonic Welder Touch Panel
  • Sigmatek CIV521 Control Module 1.4A 2W
  • Sigmatek DDI61 05-006-161 Digital Input Module
  • SIGMATEK ETT312-E Touch Terminal 01-230-312
  • Cessna S3326-1 Sigma Tek 5000B-67 Gyro 1U149-015-9
  • SIGMATEK PS101 Power Supply Module
  • SIGMATEK 0332.554.03 Control Module 371071000154
  • SIGMATEK ETT312-E Touch Terminal 01-230-312
  • SIGMATEK CDM163 Control Module
  • SIGMATEK VSV046 16-023-046 Module
  • SIGMATEK AM221 20-017-221 Analog Module
  • SIGMATEK CTS051 12-053-051 Control Module
  • SIGMATEK AM221 20-017-221 Analog Module
  • Sigmatek CSDI161 12-891-161 Safety Input Module
  • Sigma Tek 4000C-1 Directional Gyro Indicator
  • Sigmatek ETV0501 12-230-0501 VARAN Terminal
  • Sigmatek DDM165 SLIDES Module
  • Sigmatek N100 20-011-100 Control Module
  • Sigmatek AKM54K-ANC2R-B0 PM Servo Motor
  • Sigmatek CTO166 Digital Output Module
  • Sigmatek CP212-K 20-004-212-K CPU Module
  • Sigmatek CDI161 Digital Input Module
  • Sigmatek DCC080 05-700-080-2 Control Module
  • SIGMATEK SCP011 S-DIAS Safety CPU
  • SIGMATEK SCP011 S-DIAS Safety CPU
  • SIGMATEK SRO022 Relay Output Module
  • SIGMATEK MDD 121 Drive Axis Module
  • SIGMATEK DSI021 SLIDES Siemens Interface
  • SIGMATEK DIAS DCP161 Module 05-004-161
  • Sigmatek ETT312 Built-in Touch Terminal
  • SIGMATEK DCP 643 DIAS Controller System
  • SIGMATEK CIO021 Multi I/O Module
  • SIGMATEK CTMS020 Control Module
  • Sigmatek CME 221 Memory Module
  • Sigmatek 0420.615.01 Control Board
  • Sigmatek CP111 20-004-111 CPU Module
  • Sigmatek 9405.065.03 Control Board
  • Sigmatek ETEK 01-450-032-K C-IPC 256MB Industrial PC
  • Sigmatek CTO163 12-007-163 Safety Output Module
  • Sigmatek TO081 20-007-081 Digital Output Module
  • Sigmatek SI021 20-022-021 Safety Input Module