What scenarios is the Syco Tec 4061 AC motor spindle suitable for?

Syco Tec 4061 AC Motor Spindle

Product core positioning and application scenarios

1. Core positioning

The 4061 motor spindle is a high-speed precision spindle driven by three-phase asynchronous drive. It adopts an integrated design, integrating the motor, bearings, clamping system, and protective structure. It is suitable for industrial processing scenarios with strict requirements for speed and accuracy. It can be directly mounted on machine tools or automation equipment to achieve efficient cutting and forming of workpieces.

2. Typical applications

Processing types: drilling (Bohren), milling (Fr ä sen), grinding (Schleifen), carving (Graviren);

Applicable industries: precision machinery manufacturing, electronic component processing, mold manufacturing, medical device parts processing, etc;

Suitable for workpieces: small and medium-sized precision parts such as metal, non-metal (such as plastic, composite materials), etc.

Key technical parameters

1. Basic performance parameters

Parameter category, specific specifications, remarks

Clamp diameter (Spandurchmesser) 60mm is used to fix the connection size between the spindle and the equipment

Motorart: A mature and stable driving method for three-phase asynchronous motors, suitable for industrial inverters

Speed range (Drehzahlbereich) 5000-50000 min ⁻¹ (conventional); 60000 min ⁻¹ (short-term) High speed is suitable for temporary high-intensity processing, and attention should be paid to the load duration

Power supply parameter voltage (Spanung): 230V; Current (Strom): maximum 7A; Frequency: 83-833Hz (conventional), 1000Hz (short-term). The frequency is positively correlated with the speed and needs to be adjusted with an adaptive inverter

Maximum torque output performance (Drehmomont): 80Ncm; Maximum power (Leistung): 1400W to meet the power requirements of medium and light precision machining

The precision index (Rundlauf) has a typical value of 1 μ m and high rotational accuracy, ensuring smooth surface and precise size of the processed workpiece

2. Structure and protection parameters

Specific specifications and functions of parameter categories

Lagerung bearing system consists of 3 sets of ceramic bearings (3 x Keramik) with lifetime lubrication (lebensdauergeschmiert). Ceramic bearings have strong wear resistance and low heat generation, extending the life of the spindle without the need for regular oil replenishment

Protection level (Schutzart) IP54 dustproof (completely preventing dust intrusion), splash proof (no damage from splashing in any direction), suitable for workshop processing environment

Motor protection (Motorschutz) PTC temperature protection (triggered at 100 ℃) automatically protects when the motor temperature exceeds 100 ℃ to prevent overheating and damage

The shell material (Geh ä usematerial) is made of stainless steel (Edelstahl), which is corrosion-resistant and impact resistant, suitable for long-term exposure to cutting fluids or dust

Anti pollution design seal gas protection (Sperrlft): 0.5-0.8 bar, compatible with 4/6mm inner and outer diameter hoses to prevent dust and cooling lubricants from entering the spindle during processing, protecting bearings and motors

3. Clamping and cooling parameters

Specific specifications and details of parameter categories

The clamping range of the chuck (Spanzangenbereich) is Ø 1.0-6.35mm (including standard specifications of 1/8 inch and 1/4 inch), suitable for common specifications of cutting tools (such as milling cutters and drill bits), meeting the needs of multi scene machining

Tool Replacement (Werkzeugwechsel) Pneumatic Drive (Pneum.), pressure 5-6 bar, compatible with 4/6mm flexible hose for quick automatic tool change, improving machining efficiency and reducing manual intervention

The cooling system (K ü hlsystem) is cooled by a clamping bracket (K ü hlung durch Einspannvorrichtung) using the device's own clamping structure to conduct heat, without the need for additional cooling fans or water cooling devices, simplifying the structure

Supporting requirements and installation instructions

1. Essential supporting equipment

Inverter (Umrichter): Recommended model is e @ syDrive ®  4438 TV 4538， Need to match the voltage and frequency range of the spindle to adjust the speed and output power;

Pneumatic system: Tool replacement requires 5-6 bar compressed air, anti pollution requires 0.5-0.8 bar sealed air, and the air source must be stable, oil-free, and water free;

Connecting cables: The product does not include cables. Please refer to page 37 of the document to select the appropriate specifications (such as wire diameter and insulation level) to ensure stable and safe power supply.

2. Installation and usage restrictions

Load direction (Belastungsrichtung): Supports axial and radial loads, can withstand multi-directional machining forces, but needs to avoid overloading operations beyond the torque/power limit;

Work position (Gebrauchslab): No special restrictions, can be flexibly installed according to equipment layout (such as horizontal, vertical, inclined);

Maintenance requirements: The bearings are designed for lifelong lubrication and do not require regular maintenance; Regularly check the sealing gas pressure and clamp clamping accuracy to prevent machining quality from being affected by insufficient air pressure or clamp wear.