The ABB PFEA112-20, identified by the article number 3BSE050091R20, is a specialized Fieldbus Adapter module integral to ABB's distributed S800 I/O system architecture. This module serves as a critical communication bridge, specifically designed for the widely adopted Profibus DP (Decentralized Periphery) network. It enables the seamless integration of remote S800 I/O stations into a centralized control strategy, allowing data from distributed sensors and actuators to be efficiently gathered and processed by a master controller, such as a PLC or DCS system.
The core purpose of the PFEA112-20 module is to function as a protocol gateway and network node. It mounts on a DIN rail as part of a local S800 I/O station. On one side, it connects to the Profibus DP network via a standard 9-pin D-sub connector or terminal block. On the other side, it connects via a high-speed serial link to a series of S800 I/O modules (digital, analog, etc.) placed on the same base unit or via a remote bus. The adapter handles all low-level Profibus DP protocol communication, including cyclic data exchange with the network master and diagnostic reporting, while managing the parallel data exchange with the local I/O modules.
The design of the PFEA112-20 focuses on reliable integration and ease of use in distributed control scenarios:
Profibus DP Slave Interface: Acts as a slave station on a Profibus DP network, with a configurable node address set via rotary switches or software.
Local I/O Management: Can control and monitor a defined number of S800 I/O modules connected to its local bus, creating a compact, remote I/O station.
Comprehensive Diagnostics: Features multiple LED indicators for power, network status (RUN/BUSF), and module-specific faults, enabling quick visual health checks.
Configurable Data Exchange: The module's configuration (I/O mapping) is typically set using engineering tools like ABB's Control Builder or a dedicated configuration tool, defining the input and output data blocks exchanged with the Profibus master.
Robust Industrial Design: Built to operate reliably in industrial environments with electrical noise, vibrations, and a wide temperature range.
Support for Various Baud Rates: Automatically detects and synchronizes with the Profibus DP network baud rate set by the master, up to 12 Mbps.
The principal technical characteristics of the PFEA112-20 adapter are summarized below.
Parameter Description
Module Type Fieldbus Adapter / Communication Interface
Supported Fieldbus PROFIBUS DP (Decentralized Periphery)
Device Role on Network Slave Station
Compatible I/O System ABB S800 I/O Modules
Address Setting Via rotary switches or software configuration
Communication Speed Auto-sensing, up to 12 Mbps (PROFIBUS DP)
Connection 9-pin D-sub connector or terminal block for Profibus DP
Diagnostic Indicators LEDs for Power, Run, Bus Fault, Module Status

In a typical system architecture, a single PFEA112-20 adapter forms the head of a remote I/O drop. It is connected to the Profibus DP trunk cable and powers a local group of S800 I/O modules (e.g., DI, DO, AI, AO). The master controller (e.g., an AC 800M or third-party PLC with a Profibus DP master card) cyclically reads input data from and writes output data to this adapter station. The configuration defines the size and structure of this data exchange area, which must match the setup in the master's project.
The PFEA112-20 module is deployed in applications requiring distributed I/O away from the central control cabinet. This is common in:
Large process plants (chemical, oil & gas, pharmaceuticals) where sensors and valves are spread over wide areas.
Manufacturing lines with distributed machine sections, each requiring local I/O.
Material handling systems with remote conveyor control points.
Any application where reducing long and costly runs of individual sensor/actuator cables back to a central PLC is a priority.
The ABB PFEA112-20 3BSE050091R20 Profibus DP Fieldbus Adapter is a foundational component for building efficient, distributed control systems using the S800 I/O platform. By providing a reliable and standardized connection to the ubiquitous Profibus DP network, it simplifies wiring, reduces installation costs, and enhances system flexibility. Its role as a transparent gateway makes remote I/O appear local to the controller, offering a robust solution for scalable industrial automation.
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