The ABB 500TRM02, with the specific article number 1MRB150011R0001, is a dedicated Terminating Resistor Module for industrial communication networks. This compact, passive component plays an indispensable role in configuring robust Profibus DP (Decentralized Periphery) fieldbus networks, particularly those integrated with ABB's AC 500 programmable logic controller systems. Its function is foundational to physical layer stability, ensuring that digital communication signals travel cleanly across cables without degradation, which is a prerequisite for reliable data exchange between the PLC master and remote field devices.
In high-speed serial networks like Profibus DP, the communication cable acts as a transmission line. When a signal reaches the end of an unterminated line, it can reflect back, interfering with subsequent signals and causing communication errors. The 500TRM02 module provides the correct passive termination at each physical end of the Profibus DP segment. It typically incorporates a resistor network, commonly a combination of 390Ω and 220Ω resistors connected to the signal lines and power supply, which matches the characteristic impedance of the bus cable. This effectively absorbs the signal energy at the line ends, eliminating harmful reflections and ensuring signal integrity across the entire network length.
Although a simple component, the 500TRM02 module is defined by several critical features:
Standard-Compliant Termination: Provides the resistor values specified by Profibus DP standards, ensuring compliance and interoperability within multi-vendor systems.
Compact and Passive Design: Requires no configuration or software, functioning purely as an electrical component. Its small form factor integrates easily into control cabinet layouts.
Dedicated Connector Interface: Designed to plug directly into specific communication master modules (like the ABB 500CM02) or interface modules, providing a convenient and secure termination point without needing to modify the main bus cable.
Essential for Network Stability: Its correct use is not optional for reliable operation; it is a fundamental requirement for any stable Profibus DP network, especially over longer distances or higher baud rates.
Fail-Safe Communication: By preventing signal reflections, it directly reduces the bit error rate, minimizing packet loss, station dropouts, and intermittent communication faults.
The primary specifications for the ABB 500TRM02 module are centered on its electrical characteristics and physical application.
| Parameter | Detail |
|---|---|
| Module Type | Passive Terminating Resistor Module |
| Primary Application | Profibus DP Network Termination |
| Compatible Systems | ABB AC 500 PLC Systems (with Profibus DP master interfaces) |
| Termination Resistance | Typically 390Ω (between Data lines A/B) and 220Ω (pull-up/pull-down to supply). |
| Connection Method | Plugs into a designated connector on the associated communication module. |
| Active Components | None. Contains only passive resistors. |
| Physical Design | Small, compact module with a connecting cable or direct plug. |
A Profibus DP network requires exactly two terminating resistors: one at each physical extremity of the linear bus segment. In a typical AC 500 system, one resistor is often integrated into the last remote I/O station (slave) on the network, activated via a switch. The ABB 500TRM02 module is commonly used to provide the second, master-side termination directly at the PLC's Profibus DP master module (e.g., 500CM02). It plugs into a dedicated terminal on this master module, ensuring the bus is properly terminated right at the controller, which is frequently one end of the network. This setup guarantees correct impedance matching from the start of the bus run.
Overlooking the need for proper termination is a common error in fieldbus installation. The absence of the 500TRM02 where required, or using incorrect resistor values, can lead to elusive and intermittent communication problems that are difficult to diagnose. Symptoms may include random slave station failures, increased cycle times, or checksum errors. Therefore, including this module in the bill of materials for any Profibus DP project using AC 500 PLCs is a critical step in system design. It represents a minimal investment that safeguards the functionality and reliability of the entire automation network.
The ABB 500TRM02 1MRB150011R0001 Terminating Resistor Module is a quintessential example of a component whose importance far exceeds its simplicity. As an enabler of stable and error-free Profibus DP communication, it is a mandatory element for the physical layer integrity of the network. By ensuring signals are cleanly transmitted and received, it underpins the reliable data exchange that modern distributed control systems depend on, making it an essential accessory for engineers configuring robust AC 500 PLC-based automation solutions.
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