The WATLOW CAS 16CLS/CAS is a key model within the CAS series of digital temperature controllers, engineered to deliver precise and reliable thermal regulation for a broad spectrum of industrial applications. This compact, panel-mounted unit embodies a fusion of user-centric design and robust control capabilities. It serves as a dedicated, standalone control point for heating processes, translating a user-defined temperature setpoint into stable, accurate process heat through advanced control algorithms. Its design emphasizes clarity of operation, ease of integration, and dependable performance in diverse industrial environments.
At its operational heart, the CAS 16CLS/CAS functions as a closed-loop controller. It continuously reads the actual process temperature from a connected sensor (thermocouple or RTD). This measured value is compared to the user-configured setpoint. Utilizing a sophisticated Proportional-Integral-Derivative (PID) control algorithm, the controller calculates the precise output signal required to minimize the difference between the setpoint and actual temperature. This output signal modulates a connected heating device (such as a contactor, solid-state relay, or proportional valve), thereby maintaining the process at the desired thermal state with high stability and minimal overshoot.
The CAS 16CLS/CAS is designed for both performance and operational simplicity:
Dual Digital Display: Features a clear, easy-to-read display that typically shows both the process value (PV) and the setpoint value (SV) simultaneously, providing instant operational feedback.
Intuitive Front-Panel Operation: Configuration and daily operation are managed through tactile keys, allowing for straightforward navigation of menus for setting parameters, tuning the PID loop, and configuring alarms.
Versatile Input Compatibility: Supports a range of temperature sensor inputs, including common thermocouple types (J, K, T, etc.) and resistance temperature detectors (RTDs like Pt100), offering flexibility for different application requirements.
Multiple Control Output Options: Can be specified with different output types to match the final control element, such as electromechanical relay outputs, solid-state relay (SSR) drive signals, or analog current (4-20 mA) / voltage (0-10 V) outputs.
Advanced PID with Auto-Tune: Incorporates intelligent PID control with auto-tuning functionality, which can automatically calculate optimal P, I, and D parameters for a given process, simplifying setup and improving control performance.
Integrated Alarm Functions: Includes programmable alarms for conditions like high/low deviation, absolute high/low limit, and sensor break detection, with dedicated relay outputs to trigger external indicators or safety circuits.
Compact Panel-Mount Design: Built to standard DIN dimensions for easy installation in control cabinet cutouts, saving panel space.

The table below summarizes the general technical parameters characteristic of the WATLOW CAS 16CLS/CAS controller.
| Parameter | Specification |
|---|---|
| Controller Series/Model | CAS 16CLS/CAS |
| Primary Function | Digital Temperature & Process Controller |
| Display | Dual digital display (PV & SV) |
| Input Types | Thermocouple (J, K, T, etc.), RTD (Pt100) |
| Control Algorithm | PID with auto-tuning capability |
| Control Outputs | Relay, SSR Drive, Analog Current (4-20mA), Analog Voltage (0-10V) |
| Alarm Outputs | Programmable relays for fault and deviation alarms |
| Power Supply | Standard AC voltage range (e.g., 100-240V AC) |
| Mounting | DIN panel mount |
The versatility of the CAS 16CLS/CAS makes it applicable across numerous industries where precise temperature is critical:
Industrial Machinery: Temperature control for plastic injection molding machines, extruders, packaging sealers, and hot stamping presses.
Process Equipment: Regulation of temperatures in ovens, furnaces, environmental test chambers, and dryers.
HVAC and Building Management: Controlling heating elements in air handling units, duct heaters, and industrial space heaters.
Food & Beverage Processing: Managing temperatures in cooking, holding, and sanitizing equipment.
Laboratory & Analytical Equipment: Providing stable thermal control for scientific instruments, sample preparation, and incubators.
Integrating the CAS 16CLS/CAS into a system involves a logical setup process. The user must first configure the input type to match the installed temperature sensor. Following this, basic control parameters such as the setpoint and alarm limits are set. The auto-tuning function can then be initiated to allow the controller to learn the thermal dynamics of the specific application and establish optimal PID constants. Finally, the output type is confirmed to match the connected heater power controller (e.g., SSR or contactor). Its straightforward menu structure and clear display make this setup process accessible for technicians.
The WATLOW CAS 16CLS/CAS digital temperature controller stands as a reliable and effective solution for a wide array of thermal control challenges. It successfully balances sophisticated control capabilities with user-friendly operation. Its accurate PID regulation, flexible I/O options, and robust construction make it a dependable choice for engineers and technicians seeking to maintain precise temperature setpoints, thereby enhancing product quality, process efficiency, and operational safety in countless industrial and commercial heating applications.



