UniOP Operation Panel Installation and Maintenance Guide

UniOP Operation Panel Installation and Maintenance Guide

The UniOP series Universal Operator Panels are widely used human-machine interface products in the field of industrial automation, designed and manufactured by Exor International S.p.A. This installation guide (document code MANUUNIOP22, version 1.09, February 3, 2012) aims to provide comprehensive installation, configuration, operation, and maintenance guidance for engineering and technical personnel. The article will focus on core content such as product identification, technical specifications, installation steps, electrical connections, communication interfaces, safety specifications, and troubleshooting, to help users deploy and use UniOP panels correctly.

Product Identification and Model Overview

1.1 Model List

The UniOP models covered in this guide include:

BKDC-46: 16 × 40 STN color display, CCFL backlight, 320 × 240 graphics.

BKDR-16:16 × 40 LCD display, CCFL backlight, 320 × 240 graphics.

CP01R-04:4 × 20 LCD display with LED backlight.

CP02R-04:4 × 20 LCD display with LED backlight.

CP10G-04:4 × 20 LCD display with LED backlight.

EPAD03/ePAD04/ePAD05/ePAD06: Low cost LCD display operation interface.

EPAD33C: 30 × 80 TFT color display, CCFL backlight, 640 × 480 graphics.

ETOP03: 3.8-inch monochrome LCD display.

ETOP04C: 4.3-inch TFT color display.

ETOP05/eTOP05EB/eTOP06/eTOP06C: 5.7-inch TFT color display.

ETOP20C: 7.5-inch TFT color display.

ETOP33C: 10.4-inch TFT color display.

ETOP40C: 12.1-inch TFT color display.

ETOP50C: 15 inch XGA TFT color display.

ETT-VGA: Touch sensitive TFT color display.

MD02R-04: Low cost LCD display operation interface.

MKDG-06: 8 × 40 LCD display.

MKDH-04/MKDH-05/MKDH-16: LCD display operation interface.

1.2 Product Identification

Each UniOP panel has a model identification plate on the back, which includes the following information:

Product model (e.g. eTOP33C-0050)

Production year and month (e.g. 06/08)

Serial number (e.g. 13435 35508)

Hardware version (H/W V)

Software version (S/W V)

Users should verify the model before installation to ensure consistency with engineering requirements.

Compliance with technical specifications and standards

2.1 Electrical Parameters

Power supply voltage: 24 VDC (typical value)

Power consumption: Depending on the model, the maximum current consumption ranges from 250 mA to 1500 mA (see technical data sheets for each model).

Backup battery: Most models use CR2430 lithium manganese batteries (3V, 270mAh), which are non rechargeable and user replaceable; ETOP04C uses VL2330 rechargeable battery (3V, 50mAh) and cannot be replaced by the user.

Fuse: 2A T-shaped replaceable fuse (some models such as CP10G-04, ePAD series, eTOP series, etc. have built-in overcurrent protection and do not require external fuses).

2.2 Environmental conditions

Project parameter testing standards

Working temperature 0~+50 ℃ (some models with B7 suffix can be extended to -20~+60 ℃, eTOP/ePAD series is 0~+45 ℃) EN 60068-2-14

Storage temperature -20~+70 ℃ EN 60068-2-14

Humidity 5%~85% RH (non condensing) EN 60068-2-30

Vibration 5~9Hz: 7mm peak value; 9~150Hz：1G EN 60068-2-6

Impact 50G, 11ms, 3 pulses per axis EN 60068-2-27

Protection level: Front panel IP65 (installation instructions must be strictly followed) EN 60529

Button lifespan>3 million operations -

Touch screen technology resistive -

Touch screen lifespan>1 million operations -

2.3 Electromagnetic Compatibility (EMC)

Radiation interference: Class A (EN 55011)

Electrostatic discharge immunity: Contact discharge 4kV, air discharge 8kV (EN 61000-4-2)

Radio frequency electromagnetic field immunity: 80 MHz~1 GHz, 10 V/m (EN 61000-4-3); 1.4~2 GHz，3 V/m； 2~2.7 GHz，1 V/m

Electrical fast transient burst immunity: ± 2 kV (DC power supply), ± 1 kV (signal line) (EN 61000-4-4)

Surge immunity: ± 0.5 kV (DC power line to ground) (EN 61000-4-5)

Radio frequency conducted immunity: 0.15~80 MHz, 12 V (EN 61000-4-6)

Voltage sag and interruption immunity: compliant with EN 61000-4-11 standard

The product complies with the EU EMC Directive 2004/108/EC and RoHS Directive 2002/95/EC, and bears the CE mark.

Mechanical installation

3.1 Installation Preparation

Before installation, be sure to remove the red "BATTERY Protection" protective strip on the back of the panel.

The panel design is used for installation on the front panel of the control cabinet, and the installation opening size must strictly follow the drawings provided in this guide (tolerance ± 0.5mm).

The installation environment should avoid direct sunlight, corrosive chemicals, and ensure good ventilation.

3.2 Physical dimensions

The external dimensions and opening sizes of different models vary greatly. The following are some typical models' dimensions (unit: mm):

BKDC-46: 275 × 220 × 80, opening 262 × 206

CP10G-04: 141 × 176 × 76, opening 128 × 163 (Type A: 71/75)

ETOP05: 187 × 147 × 71 (Type A: 83/95)

ETOP33C: 287 × 232 × 95, opening 276 × 221

ETOP50C: 392 × 307 × 104, opening 376 × 287

(Note: The value of A varies depending on the suffix: the suffix A6/A7/45 is a smaller value, and the suffix 50 is a larger value.). ）

Please refer to Figures 5 to 19 in the guide for detailed dimension drawings, all dimensions are in millimeters.