ABB 75023/804 Power Supply (100-240Vac/dc)

The ABB 75023/804 is a versatile power supply module designed for integration into ABB control systems such as Symphony Plus, as well as general industrial automation applications. It accepts a universal input of 100-240V AC or DC and delivers a regulated DC output, typically 24V DC, to power electronic equipment, controllers, I/O modules, and field devices. Its compact footprint and high reliability make it a preferred choice for space-constrained control panels.

Input and Output Specifications

• Input voltage range: 100-240V AC (47-63 Hz) or 100-240V DC.

• Input current: Typically 1.2 A at 115V AC, 0.6 A at 230V AC.

• Output voltage: 24V DC regulated (adjustable ±5%).

• Output current: Up to 3.5 A (continuous).

• Output power: 84 W typical.

• Efficiency: >82% at full load.

• Ripple and noise:<50 mV peak-to-peak.

Protection Features

The 75023/804 incorporates comprehensive protection to ensure reliable operation and safeguard connected equipment:

• Overload protection: Constant current limiting with automatic recovery.

• Short-circuit protection: Output shuts down and auto-restarts upon fault removal.

• Overvoltage protection: Crowbar circuit limits output voltage to safe levels.

• Over-temperature protection: Thermal shutdown with hysteresis.

• Input transient protection: Varistors and filters for surge immunity.

Design and Mounting

The power supply is housed in a rugged metal enclosure suitable for DIN rail mounting (TS35) or panel mounting. It features pluggable screw terminals for easy wiring and maintenance. LED indicators on the front panel show power on, output status, and fault conditions. The unit is designed for natural convection cooling, requiring no fan, which enhances reliability in dusty environments.

Environmental and Compliance

• Operating temperature: -25°C to +70°C (derating above 60°C).

• Storage temperature: -40°C to +85°C.

• Humidity: 5% to 95% non-condensing.

• Vibration resistance: IEC 60068-2-6.

• Shock resistance: IEC 60068-2-27.

• Safety: UL 508, IEC 60950-1, EN 50178.

• EMC: IEC 61000-6-2, IEC 61000-6-4.

Applications

The ABB 75023/804 power supply is widely used in:

• ABB Symphony Plus control systems for power generation and water treatment.

• Industrial automation cabinets to power PLCs, remote I/O, and sensors.

• Substation automation equipment requiring 24V DC auxiliary power.

• Machinery and process control panels.

Reliability

Built with high-quality components and conformal coating (optional), the 75023/804 delivers long service life with MTBF exceeding 500,000 hours at 25°C. Its wide input range makes it suitable for global use, handling both AC and DC supplies without reconfiguration. The power supply also meets stringent industrial standards for immunity to electrical disturbances, ensuring uninterrupted operation in harsh electrical environments.

The ABB 75023/804 power supply is a dependable choice for powering critical automation infrastructure, combining compact size, high efficiency, and robust protection in one package.