B&R X20CP1485-1 High-Performance Industrial PC / CPU Module

The B&R X20CP1485-1 is a high-performance industrial PC and CPU module within B&R's modular and scalable X20 System, representing the pinnacle of the CP1485 series. This unit seamlessly integrates a powerful industrial computer with programmable logic controller functionality, serving as the central processing brain for demanding automation applications that require significant computational power, extensive connectivity, and real-time deterministic control. Unlike traditional PLCs, the X20CP1485-1 combines a high-speed multi-core processor with a rich set of interfaces, enabling it to handle complex control algorithms, data-intensive tasks such as vision processing or advanced analytics, and sophisticated HMI visualization on a single, unified platform.

Technical Specifications

The X20CP1485-1 operates on a 24 VDC power supply with a permissible input voltage range of -15 percent to +20 percent. The power consumption without memory card, interface module, and USB is 10.5 watts. The internal power consumption of the X2X Link and I/O power supply bus is 1.42 watts. The module features an integrated CPU with high-performance multi-core Intel or ARM processor technology, substantial DDR3 or DDR4 RAM, and non-volatile storage via CFast or SSD. The module supports fanless cooling and includes comprehensive status indicators for CPU function, overtemperature, Ethernet, POWERLINK, CompactFlash, and battery diagnostics.

Communication Interfaces

The X20CP1485-1 provides extensive connectivity options including one RS232 interface with a maximum transfer rate of 115.2 kbit per second via a 12-pin terminal block. One Ethernet interface with 10 or 100 Mbit per second transfer rate via shielded RJ45 connector supports standard IT communication, programming, and non-real-time networks. The module features an integrated multi-port POWERLINK real-time Ethernet interface for deterministic I/O and drive communication. Additionally, the module includes two USB ports, onboard display interfaces for direct connection to TFT displays via DVI or DisplayPort, and an X2X Link interface for expansion I/O connectivity. The module also supports ACOPOS drive integration and Visual Components.

Certifications and Environmental Compliance

The X20CP1485-1 carries extensive certifications for global deployment including CE, UKCA, ATEX Zone 2 certification for hazardous locations, cULus for industrial control equipment, HazLoc certification for Class I Division 2 Groups ABCD T5 hazardous locations, and marine certifications from DNV, CCS, LR, ABS, and BV. The module operates within a temperature range of 0 to 55 degrees Celsius and meets vibration specifications of 4g. The fanless design ensures reliable operation in demanding industrial environments without moving parts that could fail over time.

Programming and Integration

The X20CP1485-1 is engineered to execute IEC 61131-3 programming languages via B&R Automation Studio for logic control, while simultaneously running real-time operating systems like B&R Automation Runtime and optionally even standard IT operating systems for non-critical tasks. Implementing the X20CP1485-1 allows engineers to consolidate control, motion, robotics, and visualization onto a single hardware platform, simplifying architecture, reducing costs, and unlocking new levels of performance and data integration. The module serves as a core component of the X20 System, leveraging the high-speed POWERLINK real-time Ethernet backbone for ultra-fast and deterministic communication with distributed I/O stations, drives, and other intelligent devices.

Applications

The B&R X20CP1485-1 is deployed in demanding machine and factory automation applications where performance, precision, and integration are critical. Typical applications include high-speed packaging machinery requiring coordinated motion control and real-time I/O processing, robotics systems requiring complex trajectory calculations and synchronization, and industrial vision systems where image processing is integrated directly with machine control. The module is also used in printing and converting equipment, assembly lines, and any application where traditional PLC processing power is insufficient and the integration of PC-based computing with deterministic control is required for optimal performance.