Moeller XVC-101-C192K-K82 Compactline Programmable Controller

The XVC-101-C192K-K82 is a compact, expandable PLC from Moeller (now Eaton) within the XVC series. It features an onboard CPU with 16 digital inputs (24 VDC), 16 digital outputs (relay, 2A), 2 analog inputs (0-10V), and 2 analog outputs (0-10V). The unit has a program memory of 192 KB and supports up to 128 local I/O points via expansion modules. It includes a built-in CANopen master interface, an RS232 serial port, and an Ethernet port (optional module).

Performance Specifications

• Processing Speed: 0.1 µs per bit instruction

• Program Memory: 192 KB (flash, retentive)

• Data Memory: 64 KB (RAM with battery backup for 21 days)

• User Logic: Ladder diagram (LD), Function block (FBD), Structured text (ST)

• Real-Time Clock: ±10 seconds per month, battery-backed

• High-Speed Counters: 4 channels, 50 kHz each

Communication Features

The integrated CANopen interface supports up to 64 slave devices (drives, remote I/O, sensors) with a baud rate up to 1 Mbps. The RS232 port supports Modbus RTU and free ASCII protocol. The Ethernet option module (XVC-Eth) enables Modbus TCP, web server, and email alarm functions. The unit can also be programmed via the Ethernet or USB port using Moeller's XSoft programming suite.

I/O and Expansion

Base unit I/O includes: 16 digital inputs (sink/source, 24 VDC, 5 mA), 16 relay outputs (2 A, resistive load), 2 analog inputs (0-10 V, 10-bit), 2 analog outputs (0-10 V, 8-bit). Expansion is achieved via the XVC-EXP series modules (digital, analog, temperature, motion) up to a total of 7 modules. The maximum system I/O count is 128 digital or 64 analog channels.

Physical and Environmental

Dimensions: 125 mm × 90 mm × 70 mm (H × W × D). Weight: 0.45 kg. Mounting: DIN rail or screw holes. Operating temperature: 0°C to 55°C; storage: -20°C to 70°C; humidity: 10–90% non-condensing. Protection class: IP20. Power supply: 24 VDC (20.4–28.8 V), consumption 250 mA typical (plus load of outputs). The unit has a replaceable CR2450 battery for RTC and data retention.

Applications

Typical deployments include packaging machines, conveyor systems, HVAC control, and small process cells. The XVC-101-C192K-K82 can be programmed using Eaton's XSoft (based on CoDeSys V3), offering full compatibility with other Eaton devices. It is also suitable as a CANopen master for up to 64 drives. The unit's compact size makes it ideal for installation in machine-mount control cabinets.