Comprehensive Guide to Baldor Motion Control Accessories: HMI Panels, Industrial Cables, Power Supplies, and EMC Filters



Comprehensive Guide to Baldor Motion Control Accessories: HMI Panels, Industrial Cables, Power Supplies, and EMC Filters

1. Human Machine Interface (HMI) Solution

Baldor offers a comprehensive HMI operator panel designed specifically for working with Mint ® Designed to be used in conjunction with programmable motion controllers and servo drives. These panels are connected through RS232 or CANopen ports, greatly simplifying the development process of machine interaction interfaces.

1.1 Designer programming software

Baldor's Designer software is the core tool for programming all panels, based on the Windows platform and using an intuitive WYSIWYG editor.

Efficient development: Built in over 500 symbol libraries, supporting quick creation of text, variables, graphics, and touch buttons.

Multi language support: Project text, alerts, and messages can be exported to Microsoft Excel for translation, and then re imported without changing the graphic layout, greatly simplifying international deployment.

Object oriented workflow: Screen elements are processed as objects, which can be moved, copied, aligned, and combined, and even support the import of more than 20 graphic formats such as BMP, JPEG, TIFF, etc.

1.2 Text Display Panel

Baldor text display provides more powerful graphic capabilities than traditional text panels, supporting bitmap, bar chart, and trend chart in addition to displaying text of different sizes.

Macro function: Equipped with programmable macro buttons, allowing for single button execution of complex instructions such as page flipping, parameter setting, LED switching, etc., without the need for additional programming.

Main models:

KPD-KG420 series: 4-line x20 character display, resolution 120x32, with basic graphic display capabilities.

KPD-KG840-10:8 line x40 character display, resolution 240x64, supports battery backup and real-time clock, IP65 protection level.

1.3 Graphic touch screen

For applications that require complex graphical interactions, Baldor offers color and monochrome touch screens ranging from 3.8 inches to 12.1 inches.

Full graphic interface: supports creating touch cells, enabling data input, page switching, and other functions. The touch unit can be overlaid on animated graphics, becoming a powerful tool for troubleshooting machine malfunctions.

Recipe function: All touchscreen models support recipe data storage, making it easy to quickly switch between different machine configurations.

Model coverage:

KPD-TS03M-10: 3.8-inch LCD monochrome (320x240).

KPD-TS12C-10: 12.1-inch TFT color (800x600), suitable for high-resolution complex graphic display.

2. High performance cable components and connectors

Baldor designs and manufactures complete cable assemblies aimed at simplifying installation and ensuring stability in signal transmission. These cables are designed specifically for high bending applications and have excellent mechanical and environmental resistance.

2.1 Motor feedback cable

Feedback cables are available in two types: pre installed connectors and no connectors, and are compatible with multiple feedback protocols:

Encoder cable: 16 cores, diameter 8.9mm.

EnDat cable: 11 cores, diameter 8.65mm.

Resolver/SI cable: 7-core, diameter 8.2mm.

Compatibility: Provides dedicated models to adapt to Series II drivers, MicroFlex drivers, and MicroFlex e100, supporting stainless steel motor connector options (model suffix plus' S').

2.2 Motor power cable

Provide power cables of different current levels to meet power transmission requirements from 12A to 50A:

Specification: The wire diameter ranges from 10.8mm (12A) to 22.8mm (50A).

Standard Length: Provides standard specifications ranging from 1.5 meters to 30 meters, covering North American and global metric standards.

2.3 Ethernet and CAN bus cables

For the e100 product series and CAN I/O nodes with RJ45 interfaces, shielded CAT5e cables (such as CBL010CM-EXS) are provided with lengths ranging from 0.2 meters to 10 meters to ensure the reliability of network communication.

2.4 Encoder Distributor

OPT029-501:4 Channel Encoder Distributor (DIN Rail Installation).

OPT029-502: 8-channel encoder distributor (DIN rail installation).

Used to distribute a single main encoder signal to multiple drivers or controllers.

3. 24V industrial power supply unit

Baldor's 24V DIN rail power supply is designed to power motion controllers, servo drives, and HMI panels, featuring high efficiency, low ripple, and compact design.

3.1 Core Features

Universal input: Supports 85-264 VAC wide range input.

Comprehensive protection: Built in short circuit, overload, overvoltage, and temperature protection.

Low noise: Built in EMI filter, low ripple noise, compliant with EN55022 Class B standard.

Easy installation: Standard DIN rail installation saves space inside the cabinet.

3.2 Model and Selection Guide

Model Output Power Output Current Applicable Scenarios

DR-75-24 75W 3.2A Small Control System

DR-120-24 120W 5.0A Medium sized System (Recommended: 1 HMI+1 NextMove+5 axes)

DRP-240-24 240W 10.0A Large Multi Axis System (Suggestion: 1 HMI+1 NextMove+9 axes)

4. EMC electromagnetic compatibility filter

To ensure that the system complies with strict electromagnetic compatibility standards, Baldor provides EMC filters suitable for the entire range of servo drives and motion controllers.

4.1 Filter selection

Single phase filter:

FI0015A00 (6A)/FI0015A02 (12A): Suitable for 115V/230V systems.

FI0029A00 (22A): 230V system, supports base installation, significantly saves panel space.

Three phase filter:

FI0018A00 (7.7A)/FI0018A03 (17.5A)/FI0018A01 (32.9A): Covering 230V-460V three-phase systems, supporting up to 27.5A applications.

4.2 Application Suggestions

For Series II and MicroFlex drivers, the document provides detailed selection guidelines to ensure effective suppression of conducted interference and stable operation of the equipment at different current levels.