1. The basic work of the three industries of the national Rubber and Plastics Center takes root and lands
(1) The establishment, compilation and review of three rubber industry standards came to an end
In August 2020, according to the relevant requirements of the three industry standards approved by the General Office of the Ministry of Industry and Information Technology, "Rubber Factory Logistics Design Code", "Rubber Factory Comprehensive monitoring System Design Code" and "Rubber Factory waste gas collection and treatment Design Code", the China Petroleum and Chemical Industry Survey and Design Association is the chief editor. China Chemical Industry Guilin Engineering Co., LTD., Soft Holding Co., LTD., Tongji University as the editor-in-chief unit, China Petroleum and Chemical Industry Survey and Design Association rubber and plastic design professional committee as the organization unit, together with the relevant participants and participating units jointly completed the preparation of the three industry standards.
(2) Improve the information service of the Rubber and Plastic Center platform, and form an integrated development of online and offline
After two battles against the epidemic in 2020, the National Rubber and Plastic Center actively plays the function of the platform through the integration and development of online and offline activities to promote the smooth progress of various works in the industry.
※ Adhere to the normal operation of the four traditional journals, and take the lead in issuing electronic journals through new media, so that the information exchange service network is deeper in the industry.
※ In order to keep up with the trend of informatization and networking in the new era, the center strengthens the construction of online services and opens up new service projects. Broaden the media publicity platform, upgrade the columns, increase the modules, increase the short video publicity section, improve the dictionary search function, increase the amount of news information, launch the headlines of the rubber and plastic machinery industry, carry out the basic work of the industry, and create and improve the propaganda window of the rubber and plastic industry.
(3) "Rubber and Plastic Technology and Equipment" won the top 100 national petroleum and chemical journals and won the top 20 digital journals
In October 2020, in order to implement the spirit of the Central government on building world-class science and technology journals, cooperate with the promotion of the "China Science and Technology Journal Excellence Action Plan" of the four ministries and commissions of the Propaganda Department of the Central Committee, guide the journals of the petroleum and chemical industry to adapt to the development trend of media digitization, networking and marketization, and build industry leading journals and brand journals, Selected by the Top 100 National Petroleum and chemical Periodicals list jointly organized by China Chemical Information and Information Association, China Chemical Information Center and China Petroleum Economic and Technological Research Institute, Rubber and Plastic Technology and Equipment won the top 100 national petroleum and chemical periodicals list, and won the first place of digital journals.
2, 2020 China's rubber machinery industry has undergone structural changes and the situation is pleasing
According to the national rubber and plastic Machinery Information Center, "rubber and plastic technology and equipment" and "rubber and plastic intelligent manufacturing and energy saving and environmental protection" magazine survey statistics of nearly 100 major rubber machinery enterprises in the country, although affected by the global epidemic, the overall operation of China's rubber machinery industry in 2020 shows signs of upward movement, although the development of rubber machinery industry slows down. However, various economic indicators are still growing steadily, especially in the second half of the year, there is a strong rise, is expected to be a long period of time in the future, the industry will still maintain a rapid momentum of development. However, due to the blocked demand for rubber machinery abroad, the decline in the export value of major rubber machinery products is obvious.
According to the incomplete statistics of nearly 100 enterprises in China's rubber machinery in 2020 by the National Rubber and Plastic Center, the total sales revenue of China's rubber machinery industry in 2020 exceeded 13 billion yuan, and the sales of pure rubber machinery exceeded 10 billion yuan, an increase of more than 10% from the previous year. In 2020, China's rubber machinery industry has an increase in sales output value, but the trend of declining profits. From the perspective of the industry environment, in 2020, enterprises in the slowing industry environment, large enterprises due to strong competitive strength, so as to obtain greater opportunities and industry leading advantages, still maintained a certain growth, relatively speaking, non-tire rubber machinery based rubber machinery enterprises sales growth rate is larger, The enterprises with higher sales income mainly include Shandong Haomai Machinery Technology Co., LTD., Soft Holdings Co., LTD., Sachi Group, Dalian Rubber & Plastic Machinery Co., LTD., Julun Intelligent Equipment Co., LTD., China Chemical Guilin Engineering Company, Tianjin Saixiang Technology Co., LTD., Wanxiang Xinyuan Technology Co., LTD., Guilin Zhonghao Lichuang Electromechanical Equipment Co., LTD.
On the whole, rubber machinery enterprises pay more attention to technological innovation and equipment intelligence than ever before. China's rubber machinery industry continues to improve the technical level and research and development capabilities, new technologies and new products continue to emerge. In 2020, the concentration of the rubber machinery industry has been further improved, the innovation ability has become stronger, and the enterprises based on traditional products are difficult to operate, and the industry has shown a significant structural bull market.
From the perspective of order situation in 21 years, this structural bull market will continue, and the production orders of good enterprises are full, while most enterprises' production tasks are good. At the same time, with the gradual improvement of the new coronavirus epidemic, it is predicted that in 2021, China's rubber machinery industry will continue to warm up, and export foreign exchange earnings will gradually improve.
3, In 2020, Dalian Rubber and Plastic Machinery Co., Ltd. has extraordinary performance and fruitful results
(1) Developed the first set of 440E+800ET series mixing unit in China
In April 2020, Big Rubber and Plastics added new achievements in high-end market expansion and high-end product development, and the company signed a contract with a large domestic tire enterprise to develop the first set of 440E+800ET series mixing unit for users in China. The unique design structure of the unit has the advantages of energy saving, emission reduction, environmental protection, high efficiency and improving the quality of rubber mixing. In addition, it also has the advantages of less investment in plant and equipment and less labor. It is of great significance for the adjustment of customer's industrial structure and the improvement of enterprise's competitiveness.
(2) Large rubber and plastic tensile rheological screw received the attention of The State Council SASAC
In December 2020, the new screw transformed by the tensile rheology technology of the key research and development project established by the Ministry of Science and Technology was applied at the Daqing petrochemical production site. After testing, the new screw is used well, the overall efficiency of the unit is greatly improved and the energy consumption is lower than before, the output particle quality is ideal, to achieve the expected effect, and is highly recognized by the user.
(3) The 350,000 tons/year polypropylene large extrusion granulation unit of the Big rubber and Plastic company successfully produces particles in petroleum and petrochemical industry
In December 2020, after the 200,000 t/ year polypropylene large extrusion granulator developed by the Big Rubber and Plastic Company was successfully put into operation in the petroleum and petrochemical company, the larger specification unit developed by the big rubber and plastic company - 350,000 t/ year polypropylene large extrusion granulator was successfully driven in the petroleum and petrochemical company at one time, the output of qualified particles, and the technical indicators meet customer requirements. It marks the successful realization of two large pelletizing units at the same time development, production, delivery, and smooth operation of the unit.
4, Soft Holdings Co., Ltd. research project achievements reached a new high
(1) Three drum molding machine to refresh two world records
In September 2020, the soft-controlled all-steel forming machine was frequently successful at the customer site. In half a year, TPRO-S once again broke the world record for the production of all-steel three-drum load molding machine - 212; The G project also achieved the Nissan world record of 551 all-steel three-drum molding machines.
(2) Soft-control five new products, new technologies and new platforms were launched globally
In November 2020, the rubber industry phenomenon new products and new technology conference was held in Qingdao International Convention Center. Soft Holdings Co., Ltd. successively released new rubber equipment products, intelligent rubber equipment research and development platform (ROC2.0), rubber chain cloud industrial Internet platform and the world's first EVEC rubber new materials and other heavyweight projects. All these will bring about a qualitative leap in the manufacturing process, product quality and business model of the rubber industry.
After 20 years of development, soft control has become the global leader in the field of rubber machinery, the business scale for nine consecutive years in the world's top three, the process equipment covers 80% of the tire production line, the release of FAR20 small material equipment and NTS3 all-steel three-drum molding machine, further enhance and consolidate the strength of soft control in the process equipment.
5, China Chemical Industry Guilin Engineering Co., Ltd. leads research and development with scientific and technological innovation, and takes the road of differentiation of large-scale rubber equipment
(1) All steel triangle rubber online extrusion vertical laminating production line orders increased significantly
In the first half of 2020, Guilin Rubber Design Institute Co., LTD. (referred to as "Guilin Oak Institute") all-steel triangle glue online extrusion vertical laminating production line (referred to as "all-steel triangle glue hot post") the cumulative new signed single amount has exceeded 100 million yuan, which has doubled compared with the same period last year. The epidemic has made the overall downward trend of the rubber machinery industry worse, and Guilin Oak Academy with professional technical strength and full enthusiasm, to overcome difficulties, provide high-quality products and services for customers at home and abroad, win customer recognition, and repeatedly won the market order.
(2) Guilin Oak multi-compound extruder takes root in overseas high-end market
In early June 2020, the 56th four-compound extrusion line manufactured by Guilin Oak Academy was fully assembled and sent to overseas customers' sites as scheduled. This is since the comprehensive resumption of work and production under the condition of normal epidemic prevention and control, it has once again proved the confidence and determination of Guilin Oak Hospital to overcome the epidemic with practical actions, and once again demonstrated the responsibility and responsibility of central enterprises.
(3) Development view under the epidemic - new technology promotes product upgrading
In April 2020, Guilin Oak Institute announced that the first set of new high-precision hydraulic pitch calender developed by it passed acceptance smoothly, and the new technology applied by the equipment represents a new generation of product level.
The new calender used in the semi-steel lining production line can achieve high precision roller positioning and rapid adjustment of roll distance, no-load adjustment accuracy up to 0.001mm, adjustment speed up to 7mm/s, its response speed up to millisecond level, can significantly reduce the rubber loss during product specification conversion, greatly reduce production costs. Compared with the traditional mechanical pitch calender, it has obvious advantages in production line efficiency, product accuracy, product stability, cost optimization and other aspects.
6, Guilin rubber Machinery factory successfully developed super large specialized products
(1) Guilin Rubber Machine's first 77-inch new double mold hydraulic vulcanization machine was delivered
In May 2020, Guilin Rubber Machinery Co., LTD. (hereinafter referred to as "Guilin Rubber Machinery") independently developed the first 77-inch engineering tire new dual-mode hydraulic vulcanization machine, officially packaged and shipped to domestic customers.
Compared with the traditional mechanical vulcanization machine for engineering tires, the new dual-mode hydraulic vulcanization machine for 77-inch engineering tires has six advantages under the dual-mode configuration of the same specification: dual model design, compact main structure, and space can be saved by more than 20%; The beam lifting adopts patented technology - double guide column guidance, the lifting is more stable and reliable, and the repetition accuracy is higher; The left and right molds are completely independent, which can vulcanize both single molds and tires of different specifications. Servo double pump hydraulic control system, energy saving, environmental protection, high efficiency, low noise, greatly improve the vulcanization workshop working environment; The vulcanization auxiliary time is reduced by nearly 25%, and the production efficiency is greatly improved; Open structure layout, large maintenance space, easier to daily operation and maintenance. The device was verified by the customer at one time on April 29, and was fully affirmed by the customer.
(2) The new guide column type hydraulic vulcanizer is favored again
In early November 2020, Guilin Rubber Machine's innovative 1240 guide post hydraulic vulcanization machine successfully signed the first single 2 sets of equipment. This type of vulcanizing machine is suitable for vulcanizing 12 ~ 18 inches high performance semi-steel radial tire, the unique design of simple and practical structure, energy saving and environmental protection, stable and efficient production. This is following the delivery of the new double-mode hydraulic vulcanization machine for engineering tires in May 1950, and another new guide column hydraulic vulcanization machine has been successfully signed, and the guide column hydraulic vulcanization machine has become another highlight of Guilin rubber machine and has been recognized by the market. The successful signing of the order marks the breakthrough of Guilin rubber machine product differentiation market development, and the milestone success of scientific and technological innovation enabling high-quality development.
7. Haitian Group exported the largest injection molding machine, and signed a strategic cooperation agreement with TCL Trump
(1) Help win the battle against the epidemic, safeguard the safety of the needle, and help the global fight against the epidemic
In the face of the increasingly severe epidemic situation, Haitian Group actively practiced its corporate social responsibility, donated 2 million yuan to Ningbo Charity Federation, 3 million yuan to Beilun Charity Federation, and a total of 5 million yuan to support the prevention and treatment of the novel coronavirus pneumonia epidemic.
(2) JU55000III -- The largest injection molding machine for Haitian export was successfully developed and assembled
In April 2020, in the assembly workshop of Tongtu Road production base of Haitian Plastic Machine, the assembly work of a large two-plate injection molding machine JU55000III is in full swing. This is another super large injection molding machine developed by Haitian after the JU66000 sold in Taizhou in 2013, and it is also the largest model in all overseas sales of Haitian over the years. After the equipment is assembled, it will be shipped to overseas customers for the production of large-scale logistics products.
(3) Haitian Plastic Machinery Group signed a strategic cooperation agreement with TCL Trump
In August 2020, Haitian Plastic Machinery Group Co., Ltd. and TCL Wangwang Electric (Huizhou) Co., Ltd. held a strategic cooperation framework agreement signing ceremony in Haitian Tongtu Road Division. At the ceremony, Zhang Jianfeng, president of Haitian Plastic Machinery Group, and Niu Hailong, general manager of TCL Wangwang Electric (Huizhou) Co., Ltd. signed a strategic cooperation agreement on behalf of the two sides.
8. Zhongce Rubber Group joined hands with Sinochem Guilin to develop new products and fill many gaps in the industry
In November 2020, the all-steel radial tire bead automatic forming process technology and complete set of equipment project jointly developed by China Chemical Industry Guilin Engineering Co., LTD and Zhongce Rubber Group Co., Ltd. passed the achievement appraisal organized by China Petroleum and Chemical Industry Federation in Hangzhou. The appraisal committee believes that the results of the project have filled a number of domestic technical gaps and reached the international advanced level.
According to reports, the project was formally approved in March 2018, the overall goal of the project is to develop an all-steel radial tire bead automatic forming process and complete sets of equipment with independent intellectual property rights based on the vertical semi-hot paste process, in order to change the status quo of all-steel tire bead production technology in China's tire manufacturing enterprises. Effectively improve the accuracy, size uniformity, stability and production efficiency of all-steel tire bead fitting products, meet the market demand for high-performance radial tire production process, provide support for China's tire production enterprises to achieve efficient and intelligent manufacturing, and promote the transformation and upgrading of China's tire industry.
9, Yizhimi Precision Machinery Co., LTD., with intelligent technology innovation industrial upgrading
(1) Yizhi Robot was awarded TOP10 intelligent manufacturing system solution suppliers of Capek
In August 2020, the 6th Capek Award Ceremony and the 10th China International Robot Summit Forum were held in Wuhu, Anhui. Many experts, academicians and scholars in China's robot industry, as well as system integrators and parts enterprises gathered in Wuhu, Anhui to discuss the development trend of the industry. And witness the birth of the Capek Award winners at this annual robotics industry networking event.
(2) 48s from raw materials to finished products, heavily build bumper automation integration solutions
Based on the UN3200DP two-plate injection molding machine, equipped with feeding system, mold, auxiliary machine, robot, automation and YiMES intelligent execution system, it can complete the automatic production process from raw materials to product molding, flame burning, water cutting, weighing, laser coding and other automatic production processes within 48 seconds. And can realize the rapid switching of products, to achieve the automation of bumper production, unmanned, information.
(3) Connected with German technology, WIT water-assisted injection molding program debuted.
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