Field Control is a family of highly modular distributed I/O and control products. They are suitable
for use in a wide range of host architectures.
The heart of the Field Control system is the Bus Interface Unit. The Bus Interface Unit provides
intelligent processing, I/O scanning, and feature configuration for a group of up to eight I/O
modules. Together, the Bus Interface Unit and its modules make up a Field Control station (see the
illustration, left).
The Bus Interface Unit and I/O modules are enclosed in sturdy, compact aluminum housings. Bus
Interface Unit and I/O modules bolt securely to separate Terminal Blocks, which provide all field
wiring terminals. The I/O Terminal blocks are generic and allow different I/O module types to be
mounted on the same base. I/O Terminal Blocks are available with box-type terminals, barrier-type
terminals, or wire-to-board connectors. All Terminal Blocks must be mounted on a DIN rail. The
DIN rail, which serves as an integral part of the grounding system, can also be mounted on a panel.
Field Control Features
Features and benefits of Field Control include:
wiring savings
better up time
easy installation and maintenance
spare parts savings
low cost
feature flexibility
open architecture / adaptable to a variety of networks
distributed I/O
small, compact I/O modules with generic terminal wiring bases.
DIN rail mounted
Field Control Modules
There are three basic types of Field Control modules:
Bus Interface Unit. The illustration below shows a Genius Bus Interface Unit.
I/O modules
Micro Field Processor
Terminal Blocks:
Bus Interface Unit Terminal Block.
I/O Terminal Blocks, each of which accommodates two I/O modules.
Auxiliary Terminal Blocks. These optional terminal strips can be connected to the side of
an I/O Terminal Block if extra common terminals are needed.
Genius Bus Interface Unit
The Genius Bus Interface Unit (IC670GBI002 or IC697GBI102) interfaces Field Control I/O
modules to a host PLC or computer via a Genius bus. It can exchange up to 128 bytes of input data
and 128 bytes of output data with the host, each Genius bus scan. It can also handle Genius
datagram communications.
The intelligent processing capabilities of the Genius Bus Interface Unit allow the configuration of
features such as fault reporting, selectable input and output defaults, analog scaling and analog
range selection for the modules in the station. In addition, the Genius Bus Interface Unit performs
diagnostic checks on itself and its I/O modules, and relays diagnostic information to the host (if
configured for fault reporting) and to a Hand-held Monitor.
The Genius Bus Interface Unit can be used on a bus controlled by redundant CPUs or Bus
Controllers. It can also be used on a dual bus.
The Bus Interface Unit mounts on a Bus Interface Unit Terminal Block. It can be removed and
replaced if necessary without removing the wiring or reconfiguring the I/O station.
Bus Interface Unit Terminal Block
The Bus Interface Unit Terminal Block, which included with the BIU, has connections for power
wiring and single or dual communications cables. It has built-in bus switching circuitry, allowing
the Bus Interface Unit to be used on a dual (redundant) Genius bus (no external Bus Switching
Module is needed). The Bus Interface Unit Terminal Block stores the configuration parameters
selected for the station.
I/O Modules
Field Control I/O Modules are available in many types to suit a wide range of application needs.
Modules can be installed and removed without disturbing field wiring. One or two I/O modules
may be mounted on an I/O Terminal Block.
Micro Field Processor
The Series 90 Micro Field Processor (MFP) is a Micro PLC that provides local logic within a Field
Control station. The Micro Field Processor is the same size as a Field Control I/O module and
occupies one of the eight available I/O slots in a Field Control station.
MFP features include:
Compatible with Logicmaster 90-30/20/Micro programming software, revision 6.01 or later.
Alarm processor
Password protection
Built-in communications port that supports Series 90 protocols (SNP and SNPX)
The Micro Field Processor requires a Genius Bus Interface Unit revision 2.0 or later.
I/O Terminal Blocks and Auxiliary I/O Terminal Blocks
An I/O Terminal Block provides mounting, electrical, and field wiring connections. Each half of
the I/O Terminal Block can be mechanically keyed to accept only an I/O module of a specific type.
Auxiliary I/O Terminal Blocks can be easily attached to an I/O Terminal Block. They can be used
to provide additional common terminals if needed.
For more information, please refer to:
Chapter 3: Installation, which explains wiring to the Bus Interface Unit, and explains how to
install the Bus Interface Unit module on the Field Terminal Block.
Chapter 2: Description, which describes the Bus Interface Unit and Bus Interface Unit Terminal
Block in detail.
Chapter 4, Operation, which explains how the Genius Bus Interface Unit services I/O.
Chapter 5: Hand-Held Monitor Configuration, which explains how to configure I/O modules.
The Series 90 Micro Field Processor User's Manual (GFK-1171), which describes the Micro
Field Processor (IC670MFP100) and provides installation procedures, operation information, and
diagnostics information.
The Field Control I/O Modules User's Manual (GFK-0826) which describes I/O modules and I/O
Terminal Blocks. This manual also explains module installation and field wiring.
Configuration for Field Control
Configuration is an important part of the process of setting up a Field Control station. It establishes
the following features:
For the Bus Interface Unit:
Genius serial bus address
Baud rate for Genius bus communications
Fault reporting to the host
Use of the Bus Interface Unit as a bus switching device in a dual (redundant) bus system
Redundancy mode for CPU redundancy
Configuration protection
For I/O Modules:
I/O addressing
Whether faults will be reported to the host
Hold Last State for inputs or outputs
Output defaults
Range selection for analog modules
Scaling for analog modules
Alarm limits for analog modules
For a Micro Field Processor:
Reference addresses
Data Lengths
A Bus Interface Unit and I/O modules can be fully configured using a Hand-held Monitor.
Optionally, a previously-configured Bus Interface Unit can be reconfigured using datagrams.
For more information about configuration, please refer to:
Chapter 5 of this manual (HHM Configuration). A Genius Hand-held Monitor, version 4.6
(IC660HHM501J ) or later, can be used to configure a Bus Interface Unit. HHM configuration
instructions are given in chapter 5.
In addition, chapter 8 of this manual (Datagrams) explains how the configuration of a Bus
Interface Unit can be completed or changed by sending it Write Configuration datagrams.
The Series 90 Micro Field Processor User's Manual (GFK-1171), which describes the Micro
Field Processor (IC670MFP100), and provides installation procedures, operation information, and
diagnostics information.
If the system host is a Series 90™70 PLC, the Genius Bus Interface Unit must be included in the
system configuration as a device on the bus. Please see the programming software documentation
for instructions.
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