Under the background of the deep integration of a new generation of information technology and manufacturing, new models such as small order fast reverse and personalized customization in the textile and garment industry have poured out, becoming the trend and trend under the consumption upgrade.
In particular, the "14th Five-Year Development Outline of the textile Industry" is proposed in accordance with the requirements of the national "14th Five-Year Plan" to achieve the advanced industrial base, modernization of the industrial chain and high-end manufacturing capacity. Promoting the intelligence and digitalization of the industry has become an important work in the textile "14th Five-Year Plan".
To this end, it is necessary to accelerate the leading role of the industrial Internet, support small and medium-sized enterprises to go to the cloud, use the platform to create a number of AI deep application scenarios for traditional industries, promote the construction of machine replacement, digital workshops, and intelligent factories, accelerate the implementation of the transformation of the industrial Internet of the whole industrial chain, and achieve industrial transformation and upgrading; Through scientific and technological research and innovation drive, to promote the transformation of traditional industries to conformal development.
In order to deepen the integrated development of a new generation of information technology and manufacturing industry, and comprehensively enhance the core competitiveness of enterprises, we are now launching a series of reports on "Promoting the deep integration of the two textile industries" to introduce the status quo of the integration of the two industries, analyze the bottlenecks, and share advanced experience.
The integration of the two is the meeting point of the two historical processes of informatization and industrialization, the process of deepening the application of information technology in the field of manufacturing, and an important way to realize the continuous change of productivity, production mode and production relations.
With the acceleration of innovation, rapid iteration and group breakthrough of information technology, the integration of information technology and industrialization from the initial construction, to the deep integration of manufacturing industry and the Internet, and then to the integration and development of a new generation of information technology and manufacturing industry, "from the point to the line, from the line and the surface" to a larger scope, wider areas and deeper levels. It has gradually entered a new stage with the digital transformation of manufacturing industry as the core feature and an important model.
In 2020, the government work report proposed that to promote the upgrading of the manufacturing industry and the development of emerging industries, the focus is to "develop the industrial Internet, promote intelligent manufacturing", "comprehensively promote the" Internet + "and create new advantages of the digital economy." In the critical period of normal epidemic prevention and control and the upgrading of China's manufacturing industry, the digital transformation of the manufacturing industry to promote the integration of the two in-depth, the development of industrial digital economy, is an urgent need to optimize the efficiency of manufacturing resource allocation, the improvement of total factor productivity of the manufacturing industry, but also to accelerate the supply side structural reform of the manufacturing industry, and strive to achieve high-quality development of the manufacturing industry.
The integration of the two is an important driving force for building a strong country
Promoting the deep integration of informatization and industrialization, and cultivating and developing precision capabilities through informatization is a strategic choice for building new national competitive advantages in the new stage, and an important driving force for the construction of a manufacturing power and a network power.
The textile industry is one of the earliest industries to explore the integration of the two industries, with the deep integration of the two as a starting point to cultivate new functions of industry development, nearly 30 technical standards included in the relevant application of the Ministry of Industry and Information Technology special, a number of enterprises included in the industrial Internet platform pilot demonstration, cotton spinning, printing and dyeing, chemical fiber and other digital workshop production lines have been promoted, personalized customization, flexible production models have been widely carried out. However, the integration of the textile industry is still in its initial stage, the depth and breadth of industrial Internet platform resource concentration and services need to be further improved, and the development of platform enabling industry is still being explored.
In June this year, the 2021 China Textile Industry Integration Conference was held in Qingdao, and the vice president of China Textile Industry Federation, Daylight Min, made a theme report on Accelerating the integration of the two and promoting the digital transformation of the textile industry at the meeting. He mentioned in the report that during the "13th Five-Year Plan" period, the textile industry continued to promote the deep integration of the two, and encouraged the development of technology, application and management model innovation with a new generation of information technology as the core, and made great progress, providing important technical support for the development of the industry. Entering the "14th Five-Year Plan", the textile industry needs to consolidate and consolidate the position of a textile power, and to achieve high-quality development, it is necessary to accelerate the intelligent construction of the textile industry.
The "14th Five-Year Plan" Development Outline of the Textile Industry released not long ago has clarified the positioning of the industry in the entire national economy during the "14th Five-Year Plan" period, namely: the pillar industry of national economic and social development, the basic industry to solve the people's livelihood and beautify life, and the advantageous industry for international cooperation and integrated development; The vision goal of the industry in 2035 is put forward, that is, when China basically realizes a socialist modern country in 2035, China's textile industry should become the main driver of the world's textile science and technology, an important leader of global fashion, and a powerful promoter of sustainable development. In fact, during the "14th Five-Year Plan" period, in addition to the need to accelerate the promotion of information and intelligent level, but also to improve the majority of small and medium-sized enterprises, especially in the industrial cluster of small and medium-sized enterprises in the two integration level, for the whole industry to improve the next step to lay a good foundation for automation.
Facing the "14th Five-Year Plan", Daylight-min stressed that the textile industry must seize a new round of industrial change opportunities, strengthen overall planning, highlight innovation-driven, and vigorously promote the deep integration of the new generation of information technology represented by the Internet, big data and artificial intelligence with the textile industry, to promote the industry to data-driven, platform support and intelligence-led direction. In order to ensure the realization of development goals and the implementation of key tasks, the textile industry must actively act to create a good environment for the in-depth integration of the two; Promote exchanges and cooperation and personnel training; Efforts to improve the financing environment for small and medium-sized enterprises; Improve the industry public services and intellectual property protection, accelerate the textile industry digitization, networking, intelligent process, and constantly promote the high-quality development of the industry.
Textile industry two integration: point, line, surface comprehensive acceleration
For the textile industry, whether it is the fading of the advantages of the demographic dividend or the impact of the Internet on the traditional manufacturing industry, in the face of economic transformation challenges, the informatization transformation of the textile industry is an inevitable trend.
However, the textile industry, like other manufacturing industries, still has the key basic capabilities of digitalization and networking in the process of integration and development. Shortage of professional personnel and insufficient capital investment; The integration of industrial Internet and industry is still shallow, and the research on key technologies is relatively insufficient. Enterprises have insufficient understanding of digital transformation. Therefore, the integration of the textile industry is easier from the inside out, from the enterprise to the industry.
Wuxi One cotton, as a veteran textile enterprise, knows the importance of adjusting enterprise structure and changing production technology and means. In 2000, when the new plant was built, advanced foreign equipment and technology were introduced, and information management innovation was tried out. Under the integrated management of the enterprise sensor network and the iot sensing production system, more than 500 production hosts are seamlessly connected and running continuously. Through the monitoring of the Internet of Things, production quality, equipment and other data are also continuously recorded and associated, in the production process to achieve the adjustment and optimization of the operation process, forming a virtuous cycle of "production optimization, optimization and production promotion".
Based on the deep integration of informatization and industrialization, Qingdao Red Collar Group has overcome the difficulties of incompatibility between individalization and industrialization, practiced process reengineering, organization reengineering and automation transformation, and formed a complete Internet of Things system through the deep integration with network technology and the deep integration with the Internet. Completed the process of a single garment production unit with an annual output of 1.5 million customized garments, creating a new situation for development and forming a new advantage for development.
Wuhan Yu Dahua's "One hundred thousand spindle intelligent spinning project", the whole process uses the intelligent spinning equipment of warp and weaves spinning machine, the effective application of the integration of the two, the high degree of intelligent integration, greatly reducing the spinning labor, the whole process automatic logistics conveying system, the collection and packaging system, the whole process quality tracing system three outstanding highlights, And advanced spinning equipment together constitute the international first-class, domestic leading intelligent spinning project.
In recent years, textile enterprises digital transformation, equipment on the cloud and other efforts gradually increased, in 2020, the textile industry production equipment digital rate and network rate reached 52.1%, 45.3%, respectively, higher than the average level of consumer goods industry 2.6 and 3.6 percentage points. Textile enterprises accelerate the process of digital transformation through the digital upgrading of production equipment, industrial network transformation inside and outside the enterprise, industrial data collection, etc., consolidate the foundation of intelligent development, and then promote the reform of research and development, design, production, marketing and service system, and accelerate the pace of digital transformation. System solutions such as intelligent manufacturing units, intelligent production lines, intelligent workshops and intelligent factories based on high-end intelligent equipment continue to emerge.
Alliance, link two integration is more possible
Nowadays, the integration of the textile industry has bid farewell to the situation of going it alone.
In 2018, China Textile Industry Industrial Internet Alliance was established. The establishment of the alliance will help promote the deep integration of the Internet and the textile industry, and help the textile and garment industry adapt to the new normal faster and seek new development in response to industrial transformation and upgrading.
Zhai Yanju, director of the Information Department of the China Textile Industry Federation, said that the Alliance attaches great importance to promoting the construction and application of the industrial Internet by undertaking key government projects, and under the active efforts of the organization and member units of the Alliance, the alliance units have undertaken a number of key projects supported by the state and local governments, which has greatly promoted the development of the industrial Internet. For example, in 2020, The "Textile and Garment Industry Digital Transformation Solution Application and Promotion Public Service Platform" project led by China Textile Information Center, the "Industrial Internet Application Innovation and Promotion Center" project led by Red Bean Group, the "Characteristic Region Industrial Internet Platform Test Bed" project led by Fuzhou University, and the "Garment Industry Industrial Internet Identification Analysis secondary Node" led by Ruyi Group Let's wait.
At the same time, the alliance also carried out the "textile cloud classroom" through online means to carry out training and publicity in the textile industry industrial Internet related technologies, applications, etc., so far a total of 19 sessions have been held; In 2019, the Alliance held the "Keqiao Printing and Dyeing Enterprise Digitalization Summit Forum", and the construction projects such as innovation, experience and display of the industrial Internet in the textile industry have also landed successively. In addition, the alliance also carried out research in the field of industrial Internet, organized the preparation of research reports, plans, etc., mainly including: the preparation of the Industrial Internet and textile industry research report; The Information Department of China Textile Association and the First Institute of Electronics jointly compiled and published the "Textile Industry two integration Data Map"; Organized several units within the alliance to compile the Research Report on the Integration and Digital Transformation of the Textile Industry.
Zhai Yanju said that in the future, the alliance will also organize the in-depth development of the textile industry industrial Internet platform; Continue to do a good job in the construction of key industrial Internet projects and the application of results, support the application of new projects, organize exchanges and training of new technologies and new models of cultivation and application, and prepare related research reports on the industrial Internet to promote the application of the industrial Internet in key industrial clusters.
Accelerating the digital transformation of the manufacturing industry is an inevitable choice for China to seize a new round of scientific and technological revolution and industrial change opportunities, and it is of great significance for the "14th Five-Year Plan" to open a good game and take a good step. Cao Xuejun, a first-level inspector of the Consumer goods Department of the Ministry of Industry and Information Technology, said that at present, the deep integration of the two is moving toward integrated innovation, deepening application, and leading the development of change. The textile industry should comply with the new round of scientific and technological revolution and industrial change, based on the new development stage, keep up with the requirements of high-quality development, take quality and efficiency as the center, deepen the innovative application of the Internet, big data and artificial intelligence in the industry, cultivate and develop new momentum, create a new ecology for development, and accelerate the digital transformation of the textile industry. It should focus on and promote industrial digital infrastructure construction, enterprise digital transformation, improve the construction of industrial Internet platforms and strengthen innovation and application promotion, promote the integration of information technology and the textile industry to a wider range, deeper and higher level, and improve the quality and comprehensive competitiveness of the textile industry.
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