Deep analysis of CDPT3320 (33-2657Z102) 56C base DC motor: 0.33HP TENV fully enclosed technical specifications and performance analysis
Summary
CDPT3320 (part number 33-2657Z102) is a high-performance universal DC motor designed for industrial applications that require precise speed control and stable torque output. The motor adopts a 56C base size, with a rated output power of 0.33 horsepower (0.25 kilowatts) and a rated voltage of 90 volts. This article will provide a detailed analysis of the mechanical structure, electrical performance, load characteristic curve, and key spare parts information of the motor, helping engineers and maintenance personnel to gain a deeper understanding of its technical characteristics.
1. Mechanical structure and installation specifications
The CDPT3320 motor adopts a sturdy steel 56C base that meets NEMA standards and can adapt to harsh industrial environments.
Machine base size and material: Using a 56C machine base, the machine base material is steel, providing good mechanical strength and durability.
Installation method: F1 installation method is adopted, which is a horizontal installation with feet, making it easy to connect with various transmission equipment.
Shaft extension specification: The shaft diameter of the belt end is 0.625 inches, and the shaft extension design is reversible, which can adapt to the rotation requirements in different directions.
Shell design: TENC (fully enclosed and non ventilated) design means that there is no external fan for cooling inside the motor. This design is particularly suitable for environments containing dust, fibers, or other particles, as air does not pass through the interior of the motor, thereby reducing the risk of pollutants entering the windings.
Bearings and Lubrication: The belt end cap uses sealed bearings and Polyrex EM (-20 ° F to 300 ° F) grease. This type of grease has excellent thermal stability and can adapt to a wide temperature range, ensuring the long service life of bearings.
Size and weight: The total length is 14.99 inches, and the overall weight is 30 pounds.
2. Electrical performance and insulation system
In terms of electrical characteristics, CDPT3320 exhibits excellent load response capability and insulation reliability.
Rated parameters: Rated output power is 0.33 HP (0.25 kW), rated armature voltage is 90 VDC, and full load current is 3.2 A.
Insulation level: F-class insulation system is adopted. This means that the windings of the motor have good heat resistance when operating at the maximum allowable temperature, with a higher temperature rise margin than B-class insulation, thereby improving the motor's overload capacity and service life.
Environmental temperature: The rated environmental temperature is 40 ° C, and it operates stably in standard industrial environments.
Feedback device: The motor integrates a speed measuring generator that can output speed signals in real time. This is crucial for closed-loop control systems, ensuring a constant speed during load changes and providing high-precision speed control.
3. Analysis of load characteristics and performance curves
According to the provided load characteristic data, the CDPT3320 DC motor exhibits typical parallel/compound excitation DC motor characteristics at 90V voltage: as the armature current increases, the speed decreases linearly, while the output torque increases accordingly.
Relationship between speed and current:
At a light load current of approximately 0.21 A, the speed can reach 1828 RPM.
At a full load current of approximately 3.2 A, the speed drops to around 1750 RPM.
This harder speed characteristic makes the motor's speed change relatively small during load fluctuations, making it suitable for applications that require relatively stable speed.
Torque characteristics:
The torque steadily increases with the increase of armature current. At light load, the torque approaches zero, while at full load current (approximately 3.2-3.5 A range), the torque reaches its peak (approximately 1.0-1.2 lb ft range, depending on the load point).
This linear torque response characteristic makes it very suitable for applications that require precise torque control, such as winding machinery or tension control.
Armature inertia: The armature inertia is 10.535 lb ft ². This value indicates that the motor rotor has a certain inertia, which is beneficial for smoothing load fluctuations and reducing speed shocks.
4. Spare parts list and maintenance guide
Regular maintenance and replacement of worn parts are essential to ensure the long-term reliable operation of the CDPT3320 motor.
Carbon brush component: Recommended spare part is BP5011T01SP. This is the dedicated carbon brush for the motor, with a specification of 33P and 90V. The carbon brush is the main worn component in DC motors, and its wear length needs to be checked regularly to prevent wear to the brush holder, which may cause short circuits or damage to the commutator.
Rocker arm component: Recommended spare parts are 33RK5004SP. The rocker arm is an important mechanism for fixing carbon brushes, and ensuring its flexibility is crucial for maintaining good contact between the carbon brush and the commutator.
Warning label: Model LB1624. This is a combination warning label that complies with ISO/ANSI standards, used to remind operators to pay attention to electrical safety and meet the safety certification requirements of CE and UL.
5. Certification and Compliance
The CDPT3320 motor has passed multiple international certifications to ensure its compliance with global market access standards
CE certification: Complies with EU health, safety, and environmental requirements.
CSA certification: Certified by the Canadian Standards Institute, it proves that the product complies with safety standards in Canada and the United States.
UR certification: Through UR certification, its safety and reliability have been further confirmed.
WEEE and RoHS: Compliance with the Waste Electrical and Electronic Equipment Directive (WEEE) and the Restriction of Hazardous Substances Directive (RoHS) indicates that the product meets regulatory requirements in terms of environmental protection and material control.
6. Conclusion
The CDPT3320 (33-2657Z102) DC motor has become an ideal choice in the field of precision control due to its sturdy 56C base design, TENC fully enclosed protection, integrated speed generator feedback, and high-performance F-class insulation system. Whether in material handling, ventilation systems, or textile machinery, this motor can provide a reliable power output of 0.33HP and is compatible with common 90V DC power sources. By correctly using Polyrex EM grease and promptly replacing spare parts such as BP5011T01SP carbon brushes, users can maximize the return on investment of the equipment.