Emerson DeltaV S Series Traditional I/O Modules

Emerson DeltaV S Series Traditional I/O Modules

The core I/O subsystem of the Distributed Control System (DCS) is designed specifically for industrial process control scenarios, featuring modularity, high flexibility, easy installation and expansion, and strong environmental adaptability. It can meet the needs of reliable data acquisition and control in fields such as national defense, industrial automation, and healthcare. At the same time, by being compatible with existing systems and simplifying operations and maintenance, it helps users reduce total costs.

Core advantages and values

1. Modularization and flexible construction

Hierarchical architecture: A single controller can support up to 8 I/O carriers, forming a passive bus that can connect to 64 I/O interfaces. Each interface is equipped with a dedicated terminal block, which can be flexibly installed in any I/O slot. It supports on-demand procurement of hardware (I/O cards, carriers, power supplies, etc.), which can be added step by step with system expansion.

Tool free installation: The carrier is fixed to the T-DIN rail through a buckle, and the I/O module is directly inserted into the slot, which can be assembled without tools; The terminal block corresponds one-to-one with the I/O card, and module disassembly does not require disconnecting the on-site wiring, simplifying the maintenance process.

2. Reduce installation costs and time

Integrated power supply and protection: The I/O carrier is equipped with a bus based on-site power distribution (divided into primary/secondary power supply for odd and even slots), with independent fuse protection for each slot to reduce external power distribution circuits. At the same time, it provides a 24V DC fused bus power supply to reduce wiring complexity.

Error proof design: The I/O interface is equipped with Keying Posts, which only allow matching types of I/O cards to be inserted into the corresponding terminal block to avoid accidental installation; Some terminal blocks are integrated with series fuses, which can be quickly disconnected to isolate on-site circuit faults.

3. Online expansion and high availability

Uninterrupted expansion: Supports online addition of I/O carriers (directly connected to the right side of existing carriers or installed on other rails through extension cables), and the controller automatically detects new modules and synchronizes them to the configuration database without interrupting existing I/O communication.

1: 1. Redundancy support: Four types of critical I/O cards (such as AI 4-20mA HART, DI 24V DC, etc.) are provided with redundant terminal blocks. After paired installation, the system automatically recognizes them as redundant groups. In the event of a fault, the switching is completed within two I/O bus scanning cycles. When switching analog outputs, the signal overlap is less than 5ms to ensure that the process is undisturbed.

4. On site installation adaptation and environmental tolerance

Wide temperature range and protection: All I/O interfaces operate within a temperature range of -40~70 ° C (storage -40~85 ° C), with a protection level of IP20. They can be installed in on-site cabinets to reduce control room space occupation and long-distance multi-core cable costs, without the need for intermediate wiring cabinets.

Resistant to harsh environments: Complies with ISA-S71.04-1985 G3 level anti-corrosion standards (using a conformal coating), withstands 10G half sine wave impact (11ms) and 5-150Hz vibration (1mm peak to peak/0.7G), and is suitable for harsh industrial scenarios.

Product composition and I/O card types

1. Core components

I/O carrier: DIN rail installation, carrying all I/O components, providing power distribution and signal bus, divided into two specifications: 8-slot (main carrier) and 2-slot (expansion carrier).

Power supply: Large capacity AC to 24V DC power supply, providing power for on-site equipment and I/O modules.

I/O module: including analog (AI/AO), discrete (DI/DO) and other types, unified packaging form, matched with dedicated terminal blocks to achieve on-site wiring.

Extension cable: Flexible extension of carrier installation location, supporting long-distance deployment.

Terminal blocks: divided into standard type, fuse type, redundant type, and Mass (batch wiring) type, some of which support third-party wiring schemes (such as Phoenix, P+F HiC safety barriers).

2. Main I/O card specifications

(1) Analog Input Card (AI)

Covering current, voltage, and temperature sensor signal acquisition, the key model parameters are as follows:

Card type, channel number, signal type, core parameter redundancy support

AI 4-20mA HART 8 4-20mA (2/4 wire system) accuracy 0.1% range, 16 bit AD, HART transparent transmission, channel optical isolation 1500V DC

AI Plus 4-20mA HART 16 4-20mA (2/4 wire system) accuracy 0.2% range, 16 bit AD, supports batch wiring terminal blocks

RTD input card 8 Pt100/Pt200/Ni120 2/3/4 wire system, 100 μ A excitation, accuracy ± 0.2~3.5 ° C (depending on sensor) No

Thermocouple/mV card 8 B/E/J/K and other thermocouples, mV signal cold junction compensation ± 1 ° C, 16 bit AD, supports open circuit detection

Isolation input card 4 thermocouples/mV/V/RTD channel optical isolation 1500V DC, accuracy ± 0.5~2.2 ° C (thermocouple) No

(2) Analog Output Card (AO)

Main output of 4-20mA HART signal, compatible with actuators and other devices:

Card type, channel number, signal type, core parameter redundancy support

AO 4-20mA HART 8 4-20mA accuracy 0.25%~0.4% range, 14 bit DA, channel optical isolation 1500V DC

AO Plus 4-20mA HART 16 4-20mA accuracy 0.25% range, supports batch wiring, output compliance voltage 21.6V (20mA/700 Ω load) is

(3) Discrete Input Card (DI)

Support DC/AC dry contacts, pulse counting, and event recording:

Card type, channel number, signal type, core parameter redundancy support

DI 24V DC dry contact 8/32 24V DC dry contact conductivity detection>2.2mA, shutdown<1mA, supports pulse counting (<75Hz) is (8 channels)

DI 24V DC isolation 8 24V DC isolation signal conduction detection>10V, turn off<5V, channel to channel optical isolation 1500V DC No

DI 120V AC 8 120V AC dry contact/isolation conduction detection>1.4mA (dry contact)/84~130V (isolation), input impedance 60K Ω No

Pulse counting input (PCI) 4 24V DC pulse frequency 0.1Hz~50kHz, 32-bit counter, minimum pulse width 10 μ S No

Event sequence (SOE) 16 24V DC dry contact timestamp accuracy ± 0.25ms (single card)/± 1ms (single controller), scan rate 0.25ms/16 channels No

(4) Discrete Output Card (DO)

Drive DC/AC loads and support multiple output modes:

Card type, channel number, signal type, core parameter redundancy support

DO 24V DC high side 8/32 24V DC single channel 1A continuous output, maximum 3A card, supports instantaneous output/pulse output (resolution 5ms) is (8 channels)

DO 24V DC isolation 8 24V DC isolation channel optical isolation 1500V DC, turn off leakage<1.2mA No

DO 120/230V AC 8 120/230V AC single channel 1A continuous output, surge 5A (100ms)/20A (20ms), turn off leakage 2-4mA No

Hardware specifications and system compatibility

1. General hardware parameters

Electrical isolation: Both analog and discrete channels are optically isolated from the system (1000~1500V DC), and some discrete cards support inter channel isolation to avoid interference.

Power requirements: Single card power consumption of I/O module is 12V DC 50~250mA (depending on type), carrier bus power supply is 24V DC (± 10%), and the maximum on-site current of a single card is 3A.

Calibration and Diagnosis: All cards do not require manual calibration and come with a power/error indicator light. The 8-channel card includes a channel status LED; The system automatically monitors hardware failures (such as card failure, communication interruption, on-site wiring failure) and records them through alarm logs.

2. System compatibility

Controller requirements: It needs to be paired with DeltaV SQ/SX series controllers, supporting network sharing with M-series controllers (v11.3.1 and above versions), and control modules can be allocated across controllers.

Software version: Plus series cards (such as AI Plus, DO Plus) require DeltaV v13.3 or higher version; Termination Fault Detection only supports Plus cards+specific Mass terminal blocks+S-series batch wiring solutions.

Third party adaptation: Mass terminal blocks are compatible with P+F HiC safety barriers and Phoenix wiring modules, and should refer to the Emerson Alliance Program certified product list.

Certification and ordering information

1. Key authentication

Safety and explosion prevention:

North America: FM 3600/3611，CSA C22.2 No.213/1010-1，Class I Division 2（Groups A-D，T4）

EU: ATEX II 3G Ex ec IIC T4 Gc, EN 61326-1 EMC certification

International: IECEx II 3G Ex ec IIC T4 Gc, certified by classification societies (IACS E10, ABS, DNV)

Electromagnetic compatibility (EMC): Complies with EN 55022 B-level emission, EN 55024 immunity, FCC Part 15 Subpart B (A level), ICES-003 (A level).

2. Typical ordering model (example)

Product Type Description Model

8-channel AI card 4-20mA HART, equipped with AI 8-channel terminal block SE4003S2B1

Redundant 16 channel AO card 2 x AO Plus 4-20mA HART, equipped with redundant 48Pin Mass terminal block SE4085S2B5

32 channel DI card 24V DC dry contact, equipped with 40Pin Mass terminal block SE4001S2T2B5

8-channel AC DO card with 120/230V AC isolation, equipped with fused 8-channel terminal block SE4002S2T1B2

Spare parts fuse 250V 2A (20 pieces/box), used for melting terminal block KJ4010X1-BC1

Application scenarios and user value

1. Target industry

Industrial automation: Semiconductor Processing Equipment (SPE), Automatic Test Equipment (ATE), adapted to precision control through high bandwidth I/O and fast processing, AltiVec vector processing supports complex algorithms.

Process industry: Petrochemical, power, water treatment, wide temperature and anti-corrosion design suitable for harsh environments on site, redundant functions ensure continuous operation of key processes.

Medical and Energy: Medical imaging equipment (requiring stable data transmission), renewable energy control systems, and online expansion capability support systems are gradually being upgraded.

2. Core user value

Investment protection: Compatible with DeltaV M-series I/O and third-party wiring solutions, supports smooth migration of existing systems, and reduces hardware replacement costs.

Operation and maintenance efficiency: Plug and Play automatic recognition, tool free installation and online maintenance, reducing downtime and labor costs.

Reliability assurance: Redundant design, wide environment tolerance, and fault self diagnosis meet the "zero interruption" requirements of industrial control, reducing process fluctuation losses.