Omron F210-C15 Vision Mate Controller with F250-UM for F210 Series Vision Sensors

The Omron F210-C15 is a stand-alone vision controller for the F210 series vision sensor system. It processes images captured by up to two connected cameras and performs inspection tasks such as presence verification, pattern matching, measurement, and defect detection. The F210-C15 operates in PNP output mode and includes a memory card slot for image storage and program backup. This controller is designed for machine vision applications requiring integration with PLCs and factory automation equipment.

Controller Specifications

Model type: Vision mate controller for F210 series. Camera support: Up to 2 connected cameras. Output type: PNP (sourcing) transistor outputs. Power supply voltage: 20.4V to 26.4V DC (24V DC nominal). Current consumption varies with load but typical at 24V DC. The controller includes a monitor interface for connecting a display for setup and live image viewing during inspection development.

Image Processing

Image storage capability: Up to 35 images can be stored in internal non-volatile memory for program recall or result logging. Memory card slot: 1 slot compatible with removable memory cards for expanding storage capacity, transferring inspection programs, or logging inspection results. The controller supports scene switching, allowing multiple inspection recipes to be stored and selected via external inputs. Processing speed supports high-speed inspections suitable for production line rates exceeding typical mechanical sensors.

I/O Specifications

The F210-C15 provides parallel I/O for connection to PLCs and machine controls. Input signals: 13 opto-isolated digital inputs for triggers (STEP signals), program selection, reset, and external control. Output signals: 22 digital outputs for inspection results, pass/fail flags, error conditions, and control of external devices such as reject mechanisms. Input specifications for PNP mode: 12V to 24V DC ±10%, ON current 5 to 15 mA, ON voltage 8.8V max, OFF current 0.1 mA max, OFF voltage 4.5V min. RESET input response time: 10 ms maximum. Other inputs: 0.5 ms maximum response time.

Communication Interfaces

Ethernet: Not supported on the F210-C15 base model. Serial communication: RS-232C port for connection to programming software (Vision Setup Tool) and for data output to host systems. The controller can output inspection results and images via serial communication to a central database or SCADA system. The parallel I/O provides the primary real-time signal exchange with a master PLC, with the serial port used for configuration and data upload.

Inspection and Detection Capabilities

The F210-C15 supports a comprehensive library of inspection tools including pattern matching (normalized correlation), edge detection, blob analysis, grayscale search, and measurement. It also includes OCR (Optical Character Recognition) functionality and barcode reader support for up to 15 code types. The system can perform detection of small objects with capability down to φ25mm detection at a distance of 0.2 to 7m depending on lens configuration and lighting. Automatic teaching functions simplify setup: the controller learns reference patterns by capturing images from the camera and automatically defining search regions.

Physical and Environmental

Dimensions: Controller body approximately 185mm in height, 96mm width, and 110mm depth. Weight: approximately 570g (controller only). Protection rating: IP20 (indoor panel installation). Body material: ABS/PC blend. Ambient operating temperature: 0°C to 50°C. Storage temperature: -20°C to 70°C. Ambient humidity: 35% to 85% non-condensing. Grounding: Class 1 grounding with resistance of 100 ohms or less.

F250-UM Memory Unit

The F250-UM is a memory unit accessory compatible with the F210-C15. It plugs into the controller’s memory card slot and provides additional storage for inspection programs, scene data, operational logs, and captured images. The F250-UM enables program backup and restoration, simplifying system replacement and maintenance. When the controller is powered on with an F250-UM inserted, it can automatically load the inspection program from the memory unit, making the vision system field-serviceable without a computer.

Software and Setup

Programming is performed using Omron’s Vision Setup Tool software (PC-based, Windows compatible). The software communicates with the F210-C15 via RS-232C. It provides a graphical interface for live image viewing, tool configuration, parameter adjustment, and program verification. No text-based programming is required; all inspection logic is built by selecting tools and defining regions of interest on the captured image. The software includes simulation mode for offline programming.

Applications

Typical applications include parts verification on assembly lines, label and barcode reading, orientation checking, defect detection (scratches, missing components), and alignment guidance for robotic pick-and-place. The F210-C15 is suitable for manufacturing industries including automotive, electronics, pharmaceuticals, and consumer goods packaging. The PNP output configuration is directly compatible with Omron CJ/CP series PLCs and most European control systems.

Conclusion

The Omron F210-C15 vision mate controller with F250-UM memory unit provides comprehensive machine vision capability in a compact, PNP-output controller. With support for two cameras, extensive I/O, and built-in memory storage, it serves as a self-contained inspection system that integrates directly with PLC-based automation.