YOKOGAWA CENTUM VP Integrated Production Control System (TI33J01A10-01EN)

Integration advantages: 1 Unified operating environment: HIS can directly monitor ProSafe RS alarms and status without switching interfaces;

2. High availability: Adopting the "Pair&Spare" architecture, low false trip rate, ensuring factory safety and continuous operation;

3. Safety compliance: Complies with IEC 61508 standard and supports safety lifecycle management.

2. Openness and interoperability

Global HIST Network: Set up testing sites in Japan, the Netherlands, the United States, and Singapore to verify the interoperability between CENTUM and third-party devices, and make the test results public

OPC Integration: Implementing data exchange with third-party systems through ExaOPC (OPC Server), supporting OPC DA (Data Access) and OPC A&E (Alarm and Event);

Multi system interconnection: 1 Connect the previous generation CENTUM system through BCV;

2. Implement wide area network (including satellite communication) interconnection across Vnet/IP domains through WAC Router;

3. Integrate STARDOM controller and third-party PLC through UGS/UGS2.

Factory full lifecycle support

CENTUM VP optimizes costs throughout the entire lifecycle of "design build operation upgrade", with the following core measures:

1. Design phase

Accurate cost estimation: early calculation of FCS load and clarification of hardware requirements; Label authorization is divided into three levels to reduce engineering change costs;

Virtual testing: supports virtual FCS/HIS environment, can test control logic and operation functions without hardware, shorten debugging cycle, and can be used for operator training system (OTS).

2. Operation and maintenance phase

Online upgrade: PC based sites (HIS/ENG) can be upgraded with just one click, while FCS can be upgraded as needed (without using new features);

Asset management: Integrate PRM (Plant Resource Manager) software to manage on-site equipment (such as HART and FF devices) and optimize maintenance plans.

3. Upgrade/Migration Phase

Smooth Migration: Supports migration from previous generation systems such as CENTUM CS 3000/CS 1000, while retaining on-site cables, I/O modules, and control networks;

RIO system upgrade: The RIO (Remote I/O) system of CENTUM CS/VP can be upgraded to the latest A2FV70 series FCS, reusing existing field wiring and reducing downtime.