TOSHIBA 1600XPi Series UPS Installation and Operation

TOSHIBA 1600XPi Series UPS Installation and Operation

Product Scope and Application

Product specifications: Single phase UPS, with a capacity coverage of 3.6/5.2/6/8/10/14/18/22 KVA, corresponding to output power (at 0.85 power factor) of 3.1/4.4/5.1/6.8/8.5/11.9/15.3/18.7 kW (22KVA is reduced to 18.7kVA at 50Hz)

Applicable scenarios: General electronic applications (computers, personal devices, office equipment, measuring equipment, industrial robots, household appliances, etc.)

Prohibited scenarios (DANGER): medical operating room equipment, life support equipment, fire-fighting equipment; Special scenarios (such as nuclear power plants, communication equipment, transportation equipment) require consultation with professional technical personnel (Warning)

Core Security Standards

Personnel qualification requirements

Only qualified personnel are allowed to install, operate, and maintain, and must meet the following requirements:

Read the complete manual to master the construction and operation of the equipment

Received safety training on circuit switching, grounding, locking and tagging (LOTO), etc

Master the usage of protective equipment (insulated gloves, safety helmets, etc.)

Having first aid skills and understanding of battery handling precautions

Safety symbols and signal words

Safety symbols: including safety warning (potential personal injury), prohibition (not operable), mandatory (must be executed), grounding (position of grounding conductor), electric shock (internal high voltage), explosion (components may explode), etc

Signal word grading:

DANGER: Immediate danger that may result in death/serious injury if not avoided (e.g. prohibited for use in life support equipment)

Warning: Potential danger, failure to avoid may result in death/serious injury (professional consultation is required for special situations)

CAUTION: Potential danger, may cause minor/moderate injury if not avoided (such as insulation tools required for battery operation)

NOTICE: Potential danger, may cause equipment/property damage if not avoided (if ventilation space is required for installation)

Key operation taboos

After power failure, wait for 5 minutes until the internal capacitor is completely discharged before opening the cover

Unauthorized modification of equipment (without written permission from Toshiba) is prohibited, otherwise all warranties will be invalidated and may result in UL/CHUL/CE/ETL certification being invalidated, causing personal injury or equipment damage

Batteries are prohibited from being baked or disassembled by fire (harmful electrolyte). Replacement must be carried out by authorized personnel from Toshiba, and the same type of battery pack must be used

Installation and wiring specifications

Installation environment requirements

Ventilation: Install in a well ventilated area, leaving at least 4 inches (10cm) of space around for ventilation and maintenance

Temperature: Operating temperature 0-40 ℃ (60Hz), 0-33 ℃ (50Hz); Storage temperature -20-40 ℃, optimal storage temperature 21 ℃

Other: Avoid moisture (30-90% humidity without condensation), dust/metal particles, direct sunlight, electrical noise sources, liquid intrusion, and place horizontally (without excessive vibration)

Input/output protection configuration

The user needs to configure a circuit breaker between the UPS input (mains) and output (load), with specifications as shown in the table below:

240VAC specification 3.6 kVA 5.2/6 kVA 8 kVA 10 kVA 14 kVA 18 kVA 22 kVA

Input circuit breaker 30 A 50 A 60 A 70 A 100 A 100 A 125 A

Output circuit breaker 20 A 35 A 45 A 60 A 80 A 100 A 125 A

Note: The above specifications are for equipment with 80% rated value

Terminal wiring and cable requirements

Terminal block type:

Type 1: Input at 208/240V, output at 120/208/240V, to be tripped according to the input voltage (208V short circuited to terminals 11-12, 240V short circuited to terminals 12-13)

Type 2: 240V input, 100/200V output, 100V output connected to 4-6 or 6-7 terminals, 200V output connected to 4-7 terminals

Cable specifications: All input, output, and grounding wires require 90 ℃ copper wire. The cable size and torque are shown in the following table:

Project Terminal Number Cable Size (AWG) -3.6kVA Cable Size (AWG) -5.2-6kVA Cable Size (AWG) -8kVA Cable Size (AWG) -10kVA Cable Size (AWG) -14-18kVA Cable Size (AWG) -22kVA Tightening Torque (lb. - in./N · m)

AC input line  1、2 10（8） 8（8） 8（1/0） 6（1/0） 4（1/0） 1（1/0） 14.2（1.56）

AC output line  4、5、7 12（8） 10（8） 8（1/0） 6（1/0） 4（1/0） 1（1/0） 14.2（1.56）

AC output neutral line  6 12（8） 10（8） 8（1/0） 6（1/0） 4（1/0） 1（1/0） 14.2（1.56）

ground wire  3、8 12（8） 10（8） 8（1/0） 6（1/0） 4（1/0） 1（1/0） 14.2（1.56）

EPO switch 14, 15 16 16 16 16 16 16 9.0 (0.99)

Remote switch 16, 17 16 16 16 16 16 16 9.0 (0.99)

Note: The maximum cable size that the terminal can accommodate is indicated in parentheses

Operation process and operating mode

Initial Startup (First Power Up)

Login: Log in with ADMIN privileges (default password ADMIN)

Parameter settings:

Enter the rated voltage (208V/230V/240V) and confirm with Write

Output rated voltage (208V/230V/240V), confirm with Write