Welcome to the Industrial Automation website!

NameDescriptionContent
XING-Automation
E-mail  
Password  
  
Forgot password?
  Register
当前位置:

Application and research progress of biological enzymes in pulp and paper making process

F: | Au:佚名 | DA:2024-01-15 | 602 Br: | 🔊 点击朗读正文 ❚❚ | Share:

1. The importance of biotechnology for pulp and paper making

The pulp and paper industry uses plant fibers as raw materials in the production process, such as wood and non-wood. These raw materials are rich in cellulose, hemicellulose, resin and pectin and other organic, inorganic extracts and minerals, etc., so in the pulping and papermaking often need to use physical or chemical means to remove or retain lignin and other waste cellulose, resulting in biotechnology and pulping and papermaking process between inextricably linked. In fact, the application of biotechnology in pulping and papermaking can be traced back to 105 AD, but it was not until the 1960s that pulping and papermaking gradually entered the era of industrialization, coupled with the continuous development and improvement of bioengineering, genetic engineering and enzyme engineering technology, the industrialization of biological enzymes has brought great opportunities to the development of pulping and papermaking industry. And gradually penetrate into the various processes of pulp and paper, to a large extent to promote the rapid development of the paper industry.

2, the application of biological enzymes in the process of pulping and papermaking

2.1 Biological pulping

The so-called biological pulping is actually the use of biological enzymes to degrade raw materials, and further combined with mechanical and chemical means to further separate the fiber raw materials, this process is called biological pulping. In general, the biological enzymes used in different raw materials are not the same. For example, phloem fibers contain a lot of glia, so it is necessary to select pectinase to decompose the glia and release cellulose. Straw pulp and wood pulp are rich in lignin, so it is necessary to choose a combination of lignin degradation, chemical pulping and mechanical pulping to complete the pulping work [1]. It can be seen that the basic process of biological pulping is: wood chip - enzyme treatment - chemical or mechanical pulping, general chemical pulping or biological pulping advantages are lower energy consumption, low alkali consumption, light environmental pressure and mild performance.

2.2 Biological Bleaching

Hemicellulase and lignin-degrading enzymes are mainly used in pulping bleaching, among which hemicellulase includes xylanase and polynose-degrading enzyme. The purpose of biological bleaching is to use as little chemical bleach as possible to improve the performance of pulping, thereby reducing the pollution caused by bleach. In general, xylitase can effectively improve the whiteness of pulping and reduce the amount of bleach and waste water pollution in pulping bleaching pretreatment, while not adversely affecting the viscosity of the pulp and the strength of the paper. Compared with the bleaching process using hydrogen dioxide or hydrogen peroxide, the production cost can be significantly reduced. However, in terms of its mechanism, xylosin only plays a role in the bleaching process, and can not directly replace the chemical bleaching agent. The development of xylosin-assisted bleaching is actually an enzyme that is stable and can show biological activity under high temperature resistance and alkaline environment. The main reason is that the temperature of sulfate can reach 95℃ after cooking, and its PH value can reach or even exceed 13. Under such conditions, dellignification basically does not change. Therefore, in order to promote the enzyme can be directly into the pulp after cooking or washing without reducing the temperature and PH value of the pulp, it is necessary to use the high temperature resistance and alkaline ability of xylose enzyme, so xylose enzyme is a promising biological agent.

2.3 Enzymatic beating

The role of enzymes is to achieve the goal of reducing the energy consumption of beating with the help of cellulose modification. At present, the biological enzymes widely used in the process of pulp and paper are: pectinase, cellulase, xylose enzyme, mannanase, laccase and arabinose hydrolase.

Taking cellulase as an example, the application of cellulase in pulp and paper is often the first to act on the amorphous region of cellulose, but the crystallization region is not very sensitive to cellulase. The use of cellulase, hemicellulase and xylosamase to carry out pre-treatment before beating can effectively reduce energy consumption and steam consumption, and achieve the goal of improving paper performance [2].

At present, the price of pure enzymes is slightly high, so it is necessary to find the right adjuvant to improve the efficiency of enzyme use and achieve the goal of reducing energy consumption. However, if the correct use of enzyme treatment in the pulping and papermaking process can not only change the performance of the slurry, but also ensure the normal operation of the paper machine is a major research focus at present.

2.4 Enzymatic deinking

Traditional chemical deinking techniques can no longer meet the requirements of laser printing or copying of office waste paper, and may even cause environmental pollution. The deinking technology using biological enzyme method is gradually mature, and has been tested in laboratory and factory. It is an effective and widely applicable deinking method. At present, the enzymes commonly used in waste paper deinking mainly include cellulase, hemicellulase, esterase, amylase, pectinase and lignin degrading enzyme. Among them, hemicellulase and cellulase are the most used [3].

  • NL8060BC21-06 8.4 Inch LCD Module
  • Siemens 6ES7215-1HG40-0XB0 PLC S7-1200
  • Siemens 3VA2463-5HL32-0AA0 630A Breaker
  • Saginomiya E-UJ-44030-B Control Board
  • Schmersal MV10H330-11y-M20-1348 Safety Switch
  • Fanuc A16B-1211-0301-04A Control Board
  • Siemens 6SN1123-1AB00-0AA2 LT Module
  • A100005506 Compair Delcos 3100 Control Panel
  • Omron ZFV-CA40 Smart Sensor Amplifier
  • Fanuc A16B-2200-0660 I O Board
  • Omron CJ1W-NC471 Position Control Unit
  • Siemens 6SN1112-1AA00-0AA0 Simodrive PWM Module
  • Mitsubishi GT2708 HMI Touch Panel
  • Siemens 3TK2834-1BB40 Safety Switch
  • INSYS EBW-E100 Industrial Ethernet Router
  • Schneider LC1F400 Contactor TeSys F
  • Mitsui RYP-51 PCB Control Board
  • Tamagawa TS2620N941E172 Encoder
  • Pilz PZE 9 Safety Relay
  • Omron C1000H-CPU01-V1 PLC
  • Siemens 6SL3210-1KE21-3UP1 Frequency Converter
  • Allen-Bradley 440E-L22BNSM Rope Pull Switch
  • ABB CI868K01 Interface Module
  • Stein Sohn E 083.1 PLC Rack
  • Mitsubishi GT2508-VTBD GT2508-VTBA HMI
  • ABB 3BSE018161R1 Module
  • CAREL ASD100 PGD1AY0I00 Operation Panel
  • ABB EK370-40-11 Contactor 220-230V
  • Eaton 9PX1500IRTM UPS 1500VA
  • NCV-20NGNMP Programmable Controller
  • Mitsubishi LE-40MTA-E Tension Controller
  • Fanuc A16B-3200-0429 Control Board
  • Mitsubishi GT2310-VTBA HMI Touch Screen
  • 3A99184G 1C31170G PCB Module Rev 10
  • Schneider 140NOM25200 Modicon Quantum Adapter
  • Mitsubishi NV400-SW 400A Circuit Breaker
  • Applied Materials 0190-51102 Heater Controller
  • Omron C200H-DA003 Analog Output Module
  • Yaskawa JANCD-YCP21-E DX200 CPU Board
  • IAI 12G2-60-250-P-L-C1-SP Intelligent Actuator
  • NLT NL8060BC21-11 8.4 LCD Screen
  • Omron NX502-1300 Controller Unit
  • ABB RVT-6 Power Factor Controller
  • Schneider TM258LF66DT4L PLC Controller
  • NLT NL6448BC26-27D 8.4 LCD Panel
  • NLT NL8060BC21-09 8.4 LCD Screen
  • Keyence XG-8700L Multi-camera Imaging System
  • EPC 50 3183045486 I O Motherboard
  • Nidec Emerson M701-054-00270A CT Drive
  • Therma Wave 18-011040 Controller Assembly
  • Mitsubishi Q03UDECPU PLC CPU Module
  • Allen-Bradley 2002-NX70-MWLINK PLC Module
  • AS-2P-60M-B Industrial PLC Cable
  • Yaskawa JANCD-YCP21-E DX200 CPU Board
  • PASABAN MC-2006 03 CAN PLC Card
  • Mitsubishi RJ71PB91V PROFIBUS DP Module
  • Fanuc A20B-8100-0137 PCB I O Board
  • D0-06DD2-D PLC Module DL06 PLC
  • Kepco BOP100-4M Power Supply Amplifier
  • Allen-Bradley 1785-L60B PLC-5 60 Module
  • Siemens 7MH4900-3AA01 Weighing Module
  • Pilz 773100 PNOZ m1p Safety Controller
  • Omron NS12-TS00B-V2 Graphic Operation Panel
  • EC20-4040BTA Programmable Controller PLC
  • Fanuc A16B-1212-0100-01 Power Unit CNC
  • Siemens 6ES7151-3BB23-0AB0 ET200S Interface Module
  • ATTO Control DU-01 PLC Display System
  • Keyence KV-RC8BXR Programmable Controller
  • Lenze GST04-1GVCK-063C22 Servo Motor
  • CKD AX9000GH AX9210H Control Unit
  • ABB PG6310 DC Trigger Control Board
  • Cutler Hammer 10316H621C Type L Device
  • TAIYO AA-277 EM CY TRIP PCB Card
  • Schneider BMXCPS2010 PLC Power Supply
  • Schneider TSXMRPC007M PLC PCMCIA Card
  • 101182218 Safety Stop Relay SSW301HV-230V
  • Cutler Hammer 9-1875-3 Size 6 Contactor 480V
  • Nidec UNI3401 Drive Module Control Board
  • Delta AS06XA-A PLC Module Analog Mixed IO
  • Lenze EPL 10201 13408978 Servo Drive 24V DC
  • Sigmatek CCP612-K PLC Module DI DO Module
  • Schneider ATS48D38Q Soft Starter Altistart 48
  • Fanuc A20B-3300-0472 Main CPU Board Series 30i
  • Mitsubishi A171SCPU-S3 Servo CPU Module PLC
  • ABB 1SFL597001R7011 700A 100-250V Soft Starter
  • Yaskawa JANCD-YCP21-E DX200 CPU Control Board
  • Schneider NS630N Circuit Breaker 3P 630A
  • Honeywell DPCB21010002 Rack Slot PCB
  • Mitsubishi RJ71EIP91 PLC Module
  • Siemens 3VL5763-1DC36-0AA0 Circuit Breaker
  • Siemens 6GK7542-1AX00-0XE0 Communication Module
  • Siemens 6SL3130-6AE15-0AB1 Smart Line Module
  • HMS Anybus AB7646-F Gateway
  • Honeywell 621-0020 Analog Input Module
  • Siemens 6ES7212-1HF40-0XB0 PLC Controller
  • MAK 1.00.7-36.21.00-40 PCB Module
  • ABB 3BSE006503R1 PFSA140 Power Supply
  • SAACKE F-GDSA 143303 Burner Controller
  • ABB PFSC230 25m Cable Set
  • GE HYDRAN 201Ci-1 Controller
  • ABB NINT-42C main circuit interface board
  • B&R 3AT660 6 Thermocouple Input Module
  • Honeywell EC7850A1080 Programmable Logic Controller
  • Mitsubishi A2ACPU21 CPU Module MELSEC A Series
  • Mitsubishi R60ADH3FR Analog Input Module iQ R
  • ELMO WLWHIA20 100 Servo Drive Whistle Series
  • Omron CJ1W-MAD42 Analog I O Module PLC
  • Siemens A5E03894525 SINAMICS S120 Power Module
  • Omron K3HB-HTA-DRT1 Temperature Panel Meter
  • Keyence KV-8000SO Programmable Controller CPU Unit
  • Harris 8800-00002-02 PLC Power Control Center
  • Siemens 3TY7480-0A Auxiliary Contact Block
  • Omron 3G3MX2-AB022-ZV1 Inverter
  • ABB ACS380-040S-12A6-4 VFD
  • ATTO controlSYS ATTO-CPU44 PLC System
  • Allen‑Bradley 5069-L330ERMS3 CompactLogix PLC
  • Emerson VE4003S2B2 Terminal Module
  • SND ATS48D38Q Soft Starter
  • Omron CJ1W-MCH71 Motion Control Module
  • Siemens 3TK28060BB4 24VDC Contactor
  • Mitsubishi FR-D740-160-NA Inverter
  • PILZ 312070 PSSuniversal PLC Head Module
  • Omron CJ2M-CPU35 SYSMAC CJ Series PLC CPU
  • KISTLER 4734AWDY2X400S1 Force Displacement Indicator
  • Beckhoff CX2100-0904 Power Supply UPS Module
  • Siemens 6ES7 194-4AD00-0AA0 ET 200PRO IM 154-1 DP Module
  • Siemens 6FC5110-0DB02-0AA2 SINUMERIK MMC CPU Module
  • EDWAR 3-SDDC2CF Dual Circuit Card Control Module