Welcome to the Industrial Automation website!

NameDescriptionContent
XING-Automation
E-mail  
Password  
  
Forgot password?
  Register
当前位置:

Chemical enterprise and park accident emergency plan and emergency rescue

F: | Au:佚名 | DA:2023-11-25 | 608 Br: | 🔊 点击朗读正文 ❚❚ | Share:

How to improve the hazardous goods emergency response capability in the chemical industry

In 2003, we faced the challenge of SARS. In 2008, we withstood the challenges of snow and ice in the south and the Wenchuan earthquake. In 2015, we suffered the Tianjin port explosion; In 2019 we suffered a loud water explosion; From 2020 to today, the world is facing the challenge of the new coronavirus. Since 2003, our country has gained a lot of experience in emergency management.

Over the past three decades, the technology brought by multinational companies has transformed the Chinese chemical industry, from park planning, plant design, construction, operation management, to waste disposal and so on. But how has the emergency management of chemical accidents changed? What progress has been made in terms of responders' personal expertise, professional equipment and personal protective equipment? Is society more tolerant of chemical accidents?

In terms of policies, the state has issued the Opinions on Comprehensively Strengthening the Safe Production of Hazardous Chemicals, the Guidelines for the Investigation and Management of Safety Risks in Chemical Parks (Trial), the Implementation Plan for the three-year Action on the safety of hazardous Chemicals, and has implemented the special inspection and supervision of major hazardous chemicals enterprises throughout the country, and the guidance services of experts in key counties of hazardous chemicals. Expert guidance service for safety improvement of chemical park.

There are many restrictions on fire emergency services, and the market is immature. There is no professional qualification rating system for dangerous goods rescue personnel; There is no systematic teaching material for training dangerous goods rescue personnel; In fact, grass-roots emergency work still lacks operational guidance documents such as "risk identification and assessment guidelines, emergency plan preparation guidelines, drill design and evaluation guidelines".

Why does the emergency plan generally lack pertinence and operability? Has the chemical park arranged a special person to study the emergency plan for the record of the enterprise? Does the chemical park have a list of emergency scenarios? Is the emergency scenario described? What skills should a chemical accident emergency commander in a chemical park have? How can chemical parks learn from industrial accidents? Is planning based on capability or goal?

A vocational qualification system that makes it easier for employers to find employees whose skills meet the job requirements.

Basic principles of planning 1

The preparation of the plan must include the participation of all park management departments and all stakeholders.

Preparedness uses a logical and analytical problem-solving process to help address the complexity and uncertainty inherent in potential hazards and threats. Planning helps parks determine the resources at their disposal to carry out critical tasks and achieve desired results.

◆ Preparedness takes into account all hazards and threats.

Preparedness should be flexible enough to cope with both traditional and catastrophic events.

The plan must clearly identify the mission and support objectives (with expected results).

Plan preparation describes the expected emergency response operating environment.

Planning identifies tasks, allocates resources to accomplish those tasks, and establishes accountability.

Time, uncertainty, risk and experience affect planning.

Basic principles of planning 2

Effective planning tells those with operational responsibility what to do and why, and guides those outside the jurisdiction on how to provide support and what to expect.

◆ Planning is a process of managing risk.

Plan preparation is one of the key components of the emergency preparedness cycle.

Planning method

◆ The logic of planning: "Scenario-task-capability".

◆ Scenario-based planning. Start by constructing a dangerous or threatening scenario, analyze the impact of the scenario, and determine the appropriate course of action. This concept of preparedness is often used to develop preparedness assumptions, mainly for the annex to a specific hazard or threat in the basic preparedness plan.

◆ Functional planning. Identify the common functions that the park must perform in an emergency. Functional based planning The preparation of the functions to be performed and a certain combination of government agencies and departments responsible for performing the functions is defined as an action plan.

◆ Capacity based planning. Focus on the park's ability to take action programs. Answer the question, "Do I have the right combination of training, organization, preparedness, personnel, leadership and management, equipment and facilities to execute the required emergency response capabilities?" .

Common problems and improvement of park plan preparation

◆ Early warning problem: there are hierarchical meteorological early warnings for natural disasters; Industrial production process early warning may have an early warning effect on enterprises (fire alarm signals in offices, warehouses and power distribution rooms can provide a certain degree of early warning), but it can not be used as an early warning of emergency response in industrial parks, because there are too many false alarms. It is recommended that the park start the accident response, and the enterprise telephone alarm shall prevail.

◆ Response grading problem: early warning grading or response grading should be considered according to the action and dispatch of the response force, and it is recommended to be divided into four levels according to the scope of influence, including factory workshop Ⅳ, plant Ⅲ, park Ⅱ, and beyond park Ⅰ. The index can be further refined to determine the judgment standard of class II. The index of classification should be clear, so as to facilitate the front-line duty personnel to operate according to the regulations. The level of actual investigation and handling of the accident, determined by the accident investigation department after the fact, may be different from the level of emergency response.

◆ Pollutant treatment: It should be clear who is responsible for the decontamination and purification of the personnel, equipment and environment dealing with pollution; The specific units to be notified for implementation; Who will test.

◆ Lack of park risk analysis and evaluation report: It is suggested to prepare a park risk assessment report. Lack of description of major emergency scenarios, the pertinence of emergency plans is weak.

◆ Lack of park emergency capacity assessment report: It is recommended to compile park emergency capacity assessment report. It is essential for conducting training, improving exercises, and stockpiling emergency supplies.

◆ Emergency personnel post response procedure problem: the emergency post response procedure is too few, especially the early response action of the accident. It is recommended to increase the corresponding procedures for personnel, and the response personnel receive the alarm information and arrive at the designated place at the specified time, which may be different during the day and night.

◆ News release problem: The park level to hold an accident press conference, never seen before. It can be mentioned in the connection with the plan of the superior government department, and cooperate with the municipal government to hold a press conference to provide relevant information about the emergency response of the accident.

◼ The characteristics of Class 1 events are as follows:

◼ The most complex and require national resources to manage and operate safely and efficiently.

◼ All positions in the command and staff have been filled

◼ Operations usually exceed 500 personnel during each operation, and the total number usually exceeds 1,000.

◼ A branch needs to be established

◼ Each action stage needs to be in writing


  • Siemens 6SN1123-1AB00-0AA2 LT Module
  • A100005506 Compair Delcos 3100 Control Panel
  • Omron ZFV-CA40 Smart Sensor Amplifier
  • Fanuc A16B-2200-0660 I O Board
  • Omron CJ1W-NC471 Position Control Unit
  • Siemens 6SN1112-1AA00-0AA0 Simodrive PWM Module
  • Mitsubishi GT2708 HMI Touch Panel
  • Siemens 3TK2834-1BB40 Safety Switch
  • INSYS EBW-E100 Industrial Ethernet Router
  • Schneider LC1F400 Contactor TeSys F
  • Mitsui RYP-51 PCB Control Board
  • Tamagawa TS2620N941E172 Encoder
  • Pilz PZE 9 Safety Relay
  • Omron C1000H-CPU01-V1 PLC
  • Siemens 6SL3210-1KE21-3UP1 Frequency Converter
  • Allen-Bradley 440E-L22BNSM Rope Pull Switch
  • ABB CI868K01 Interface Module
  • Stein Sohn E 083.1 PLC Rack
  • Mitsubishi GT2508-VTBD GT2508-VTBA HMI
  • ABB 3BSE018161R1 Module
  • CAREL ASD100 PGD1AY0I00 Operation Panel
  • ABB EK370-40-11 Contactor 220-230V
  • Eaton 9PX1500IRTM UPS 1500VA
  • NCV-20NGNMP Programmable Controller
  • Mitsubishi LE-40MTA-E Tension Controller
  • Fanuc A16B-3200-0429 Control Board
  • Mitsubishi GT2310-VTBA HMI Touch Screen
  • 3A99184G 1C31170G PCB Module Rev 10
  • Schneider 140NOM25200 Modicon Quantum Adapter
  • Mitsubishi NV400-SW 400A Circuit Breaker
  • Applied Materials 0190-51102 Heater Controller
  • Omron C200H-DA003 Analog Output Module
  • Yaskawa JANCD-YCP21-E DX200 CPU Board
  • IAI 12G2-60-250-P-L-C1-SP Intelligent Actuator
  • NLT NL8060BC21-11 8.4 LCD Screen
  • Omron NX502-1300 Controller Unit
  • ABB RVT-6 Power Factor Controller
  • Schneider TM258LF66DT4L PLC Controller
  • NLT NL6448BC26-27D 8.4 LCD Panel
  • NLT NL8060BC21-09 8.4 LCD Screen
  • Keyence XG-8700L Multi-camera Imaging System
  • EPC 50 3183045486 I O Motherboard
  • Nidec Emerson M701-054-00270A CT Drive
  • Therma Wave 18-011040 Controller Assembly
  • Mitsubishi Q03UDECPU PLC CPU Module
  • Allen-Bradley 2002-NX70-MWLINK PLC Module
  • AS-2P-60M-B Industrial PLC Cable
  • Yaskawa JANCD-YCP21-E DX200 CPU Board
  • PASABAN MC-2006 03 CAN PLC Card
  • Mitsubishi RJ71PB91V PROFIBUS DP Module
  • Fanuc A20B-8100-0137 PCB I O Board
  • D0-06DD2-D PLC Module DL06 PLC
  • Kepco BOP100-4M Power Supply Amplifier
  • Allen-Bradley 1785-L60B PLC-5 60 Module
  • Siemens 7MH4900-3AA01 Weighing Module
  • Pilz 773100 PNOZ m1p Safety Controller
  • Omron NS12-TS00B-V2 Graphic Operation Panel
  • EC20-4040BTA Programmable Controller PLC
  • Fanuc A16B-1212-0100-01 Power Unit CNC
  • Siemens 6ES7151-3BB23-0AB0 ET200S Interface Module
  • ATTO Control DU-01 PLC Display System
  • Keyence KV-RC8BXR Programmable Controller
  • Lenze GST04-1GVCK-063C22 Servo Motor
  • CKD AX9000GH AX9210H Control Unit
  • ABB PG6310 DC Trigger Control Board
  • Cutler Hammer 10316H621C Type L Device
  • TAIYO AA-277 EM CY TRIP PCB Card
  • Schneider BMXCPS2010 PLC Power Supply
  • Schneider TSXMRPC007M PLC PCMCIA Card
  • 101182218 Safety Stop Relay SSW301HV-230V
  • Cutler Hammer 9-1875-3 Size 6 Contactor 480V
  • Nidec UNI3401 Drive Module Control Board
  • Delta AS06XA-A PLC Module Analog Mixed IO
  • Lenze EPL 10201 13408978 Servo Drive 24V DC
  • Sigmatek CCP612-K PLC Module DI DO Module
  • Schneider ATS48D38Q Soft Starter Altistart 48
  • Fanuc A20B-3300-0472 Main CPU Board Series 30i
  • Mitsubishi A171SCPU-S3 Servo CPU Module PLC
  • ABB 1SFL597001R7011 700A 100-250V Soft Starter
  • Yaskawa JANCD-YCP21-E DX200 CPU Control Board
  • Schneider NS630N Circuit Breaker 3P 630A
  • Honeywell DPCB21010002 Rack Slot PCB
  • Mitsubishi RJ71EIP91 PLC Module
  • Siemens 3VL5763-1DC36-0AA0 Circuit Breaker
  • Siemens 6GK7542-1AX00-0XE0 Communication Module
  • Siemens 6SL3130-6AE15-0AB1 Smart Line Module
  • HMS Anybus AB7646-F Gateway
  • Honeywell 621-0020 Analog Input Module
  • Siemens 6ES7212-1HF40-0XB0 PLC Controller
  • MAK 1.00.7-36.21.00-40 PCB Module
  • ABB 3BSE006503R1 PFSA140 Power Supply
  • SAACKE F-GDSA 143303 Burner Controller
  • ABB PFSC230 25m Cable Set
  • GE HYDRAN 201Ci-1 Controller
  • ABB NINT-42C main circuit interface board
  • B&R 3AT660 6 Thermocouple Input Module
  • Honeywell EC7850A1080 Programmable Logic Controller
  • Mitsubishi A2ACPU21 CPU Module MELSEC A Series
  • Mitsubishi R60ADH3FR Analog Input Module iQ R
  • ELMO WLWHIA20 100 Servo Drive Whistle Series
  • Omron CJ1W-MAD42 Analog I O Module PLC
  • Siemens A5E03894525 SINAMICS S120 Power Module
  • Omron K3HB-HTA-DRT1 Temperature Panel Meter
  • Keyence KV-8000SO Programmable Controller CPU Unit
  • Harris 8800-00002-02 PLC Power Control Center
  • Siemens 3TY7480-0A Auxiliary Contact Block
  • Omron 3G3MX2-AB022-ZV1 Inverter
  • ABB ACS380-040S-12A6-4 VFD
  • ATTO controlSYS ATTO-CPU44 PLC System
  • Allen‑Bradley 5069-L330ERMS3 CompactLogix PLC
  • Emerson VE4003S2B2 Terminal Module
  • SND ATS48D38Q Soft Starter
  • Omron CJ1W-MCH71 Motion Control Module
  • Siemens 3TK28060BB4 24VDC Contactor
  • Mitsubishi FR-D740-160-NA Inverter
  • PILZ 312070 PSSuniversal PLC Head Module
  • Omron CJ2M-CPU35 SYSMAC CJ Series PLC CPU
  • KISTLER 4734AWDY2X400S1 Force Displacement Indicator
  • Beckhoff CX2100-0904 Power Supply UPS Module
  • Siemens 6ES7 194-4AD00-0AA0 ET 200PRO IM 154-1 DP Module
  • Siemens 6FC5110-0DB02-0AA2 SINUMERIK MMC CPU Module
  • EDWAR 3-SDDC2CF Dual Circuit Card Control Module
  • ABB CI856K01 S100 I O Communication Module
  • Omron C200HW-PCS01-V2 PC Card Unit Module
  • Pilz 777150 PZE X5P 24VDC Safety Relay
  • Siemens 6SE6430-2AD31-1CA0 Inverter
  • Pilz 774340 Safety Relay
  • Kübler 8.5868.1231.3112 Encoder