KEBA KeConnect C5: High density modular IO system empowering industrial automation

5. System and Extension Modules: Building a Complete Network

BL 570/575 bus coupler: As a gateway for connecting KeConnect C5 module to EtherCAT master station, it supports RJ45 or M8 connectors, can be deployed in a distributed IO station, and can provide up to 25W (5V) and 48W (24V) module bus power.

NM 570/575 switch module: used to build EtherCAT star topology and increase network layout flexibility.

PI 570 power module: When the main station power supply is insufficient, it can provide supplementary power to the subsequent connected IO modules to ensure stable system operation.

Core technological advantages: EtherCAT and excellent engineering

1. High performance bus based on EtherCAT

The internal module bus of KeConnect C5 system adopts EtherCAT technology, which is the cornerstone of its high performance. Even with remote expansion through bus couplers, there is no additional system delay. The module bus interface is designed specifically for a cycle time of 62.5 μ s, combined with support for "fast response control", providing hardware support for high-speed and high-precision real-time control applications.

2. Excellent compatibility and flexibility

This system can not only be used to expand KEBA's own controllers, but can also be easily integrated into any third-party control system that supports EtherCAT master station by using bus couplers and provided ESI files, breaking the traditional IO system's lock on the controller and giving users great freedom of choice. At the same time, it supports direct connection, remote bus coupler connection, and building star topology through switches to meet various architectural requirements from centralized to distributed.

3. Humanized design and efficient maintenance

Convenient installation: All modules support tool free DIN rail installation, using push in terminal blocks, and can even connect wires with a cold press head of 1.5mm ², greatly reducing assembly time.

Comprehensive diagnosis: The module provides status, signal, and interface status LED indicators on the front, and all module level diagnostic information (such as short circuit, overload, and disconnection) is uploaded to the upper control system for quick fault location.

Easy to maintain: The module is equipped with an electronic nameplate for easy identification; Support on-site firmware updates to achieve functional upgrades and problem fixes, maximizing device availability.

Durable and sturdy: Operating temperature range from 0 ° C to+55 ° C, compliant with EN 61131-2 standard, and certified by multiple countries such as CE, UL, UKCA, KC, ensuring reliable operation in global industrial environments.

Wide application prospects

The KeConnect C5 system, with its high density, high performance, and high flexibility, is highly suitable for industrial automation fields that have strict requirements for space, speed, and accuracy, such as:

Packaging machinery: requires a large number of IO points and highly synchronized filling, sealing, and labeling stations.

Plastic Machinery: Multi channel temperature control, servo axis positioning, and rapid mold changing system for injection molding machines.

Machine tools and assembly lines: multi axis coordinated motion control, precision measurement, and data acquisition.

Material handling: distributed perception and control of robot units and conveyor systems.