Lauer AIO Automation in One PC Unit (24V DC)

The Lauer AIO (Automation in One) is a fully integrated industrial PC unit that combines a high-performance computer, a large display, and a comprehensive I/O interface into a single, rugged package. Powered by a 24 V DC supply, this all-in-one unit is designed for demanding automation applications where space, reliability, and performance are critical.

System Specifications

• Model: AIO Automation in One PC

• Type: Integrated industrial PC with display and I/O

• Power Supply: 24 V DC (nominal, with integrated power unit)

• Display: 15-inch TFT LCD with LED backlight

• Resolution: 1024 x 768 pixels (XGA)

• Touch Screen: Resistive analog (optional)

• Processor: Intel Core i3-6100U (2.3 GHz, dual-core)

• System Memory: 8 GB DDR4 (expandable to 16 GB)

• Storage: 128 GB SSD (SLC) + optional 1 TB HDD

• Operating System: Windows 10 IoT Enterprise or Linux

• Integrated I/O: 4 x USB 3.0, 2 x RS-232/422/485, 1 x Gigabit Ethernet, 1 x CAN bus

• Expansion: Mini PCIe for optional fieldbus cards

• Power Consumption: 45 W typical

• Operating Temperature: 0°C–45°C

• Protection Rating: IP54 (front), IP20 (rear)

• Mounting: Panel-mount with cut-out 380 mm x 280 mm

• Dimensions: 420 mm x 310 mm x 70 mm

• Weight: 5.2 kg

Functional Description

The Lauer AIO unit eliminates the need for separate components by integrating the PC, display, and I/O in a single housing. This reduces cabling, saves space, and improves system reliability. The unit is ideal for SCADA applications, machine control, and data logging. The integrated CAN bus allows direct connection to field devices, while the Ethernet port enables plant network integration.

The AIO unit includes a powerful Intel Core i3 processor, capable of running demanding visualization software and complex control algorithms simultaneously. The SSD ensures fast boot times and reliable operation in vibration-prone environments. The display can be used with or without the touch option, depending on the application.

Installation and Mounting

Mount the AIO unit in a panel cut-out using the supplied clamping brackets. Connect the 24 V DC power supply to the terminal block. The integrated power unit accepts 24 V DC (18–36 V) and provides regulated internal voltages. Connect the Ethernet cable for network communication and the I/O cables for field devices. The unit's dimensions fit standard industrial panel openings.

Configuration and Software

Pre-configured with either Windows or Linux, the AIO unit is ready to run Lauer HMI software or third-party SCADA packages. The BIOS includes features for power-on after failure and remote wake-on-LAN. The operating system is locked down for industrial security, with write-filter options to protect the system drive.

Maintenance and Reliability

The unit is fanless, with a passive cooling design that eliminates a common failure point. Routine maintenance includes cleaning the display and inspecting cable connections. The MTBF is estimated at 40,000 hours. In case of storage failure, the SSD can be replaced; the operating system can be restored from a recovery partition.

Integration with Automation Systems

The AIO unit is compatible with most industrial automation software packages, including Lauer's own PCS and VPC applications. It can also run standard OPC UA, Modbus, and other industrial protocol stacks. Its integrated I/O makes it suitable for direct interface to sensors and actuators in smaller machine applications.

Environmental and Safety Compliance

CE, FCC, and RoHS certified. The unit is designed for industrial environments with moderate vibration and temperature variations. ESD protection is provided on all external ports.

Technical Support and Documentation

Lauer provides a hardware installation manual, software configuration guide, and driver packs. Technical support is available for integration and application development.

Conclusion

The Lauer AIO Automation in One PC unit offers a compact, powerful, and reliable integrated solution for industrial control and visualization, reducing system complexity and improving overall performance.