Lauer PCS100FZ Control Console

Product Overview

The Lauer PCS100FZ is a robust control console designed for operator stations in heavy industrial environments. It combines a large, high‑brightness display with an extensive array of function keys, providing a comprehensive user interface for process monitoring, machine control, and alarm management. The console is built with a heavy‑duty steel housing and is suitable for applications in metalworking, woodworking, and material handling industries.

Display and Keypad

The PCS100FZ features a 12.1‑inch TFT colour display with XGA resolution (1024 x 768) and a LED backlight with 600 cd/m² brightness for excellent sunlight readability. The screen has an anti‑reflective coating and a wide operating temperature range. The front panel includes 36 membrane keys, including a full numeric keypad, 16 programmable function keys (F1‑F16), and dedicated keys for start, stop, and emergency stop. All keys are backlit with adjustable intensity and are rated for 2 million operations. The overlay is IP65 sealed.

Processor and Memory

The console is powered by an Intel Atom E3826 dual‑core processor (1.46 GHz) with 2 GB of DDR3L RAM and 32 GB of eMMC flash storage. An additional SD card slot supports up to 64 GB for data logging and screen backups. The unit runs Windows Embedded Standard 7 (or Windows 10 IoT Enterprise as an option) and includes a hardware watchdog for automatic reset in case of system hang.

Connectivity and Interfaces

• Ethernet: 2x 10/100/1000 Base‑T (RJ45) with teaming support.

• USB: 4x USB 2.0 (Type‑A), 1x USB 3.0.

• Serial: 2x RS‑232 (9‑pin), 1x RS‑422/485 (switchable).

• Video Output: 1x VGA (15‑pin) for external monitor.

• Digital I/O (optional): 8 inputs, 8 outputs via plug‑in module.

• Audio: Line‑out and mic‑in (3.5 mm).

Mechanical and Environmental Specifications

• Housing: Powder‑coated steel, front IP65, rear IP20.

• Mounting: Panel‑mount with clamps (cut‑out 310 mm x 230 mm) or VESA 100/75.

• Dimensions: 340 mm x 260 mm x 80 mm (W x H x D).

• Weight: 5.0 kg.

• Operating Temperature: –10 °C to +55 °C.

• Storage Temperature: –20 °C to +70 °C.

• Humidity: 10 – 90 % RH (non‑condensing).

Software and Configuration

The PCS100FZ is delivered with the LAUER ProVisIT runtime (full license) and can run any Windows‑based SCADA or HMI application. The console is compatible with LAUER PCS‑Config for screen design and with third‑party software like Wonderware, WinCC, and Ignition. The system includes drivers for major PLC protocols (Modbus, Profibus, Ethernet/IP, etc.). A configuration tool allows the user to assign the function keys to specific commands or macros.

Installation and Commissioning

Mount the console in the control cabinet using the supplied clamps. Ensure proper grounding to the cabinet earth. Connect the 24 V DC power supply (terminal block, 10‑36 V input) with 1.5 mm² wires. Attach Ethernet cables for network connectivity. For first boot, power on the unit – it will start Windows. After the OS loads, the ProVisIT runtime will automatically launch (if configured). Configure the network settings and communication drivers. Download the project from the development PC via Ethernet or USB. Test all function keys and screen navigation. The console is now ready for production.

Maintenance and Troubleshooting

Regular cleaning of the front screen and keypad is recommended with a soft, anti‑static cloth. The internal cooling fan (temperature‑controlled) should be checked periodically for dust accumulation – clean with compressed air. The CMOS battery (CR2032) for the BIOS settings has a 5‑year life; replace when the system time resets. Common issues: “Boot Failure” – check the SSD connection; “Touch Not Responding” – recalibrate via Windows settings; “Network Not Connected” – check cable and IP settings. For system recovery, use the factory recovery partition (press F8 during boot). Hardware failures beyond the fan and battery require return to service.

Variants and Ordering

The PCS100FZ is available with different display sizes (15‑inch and 19‑inch options) and with optional resistive or capacitive touchscreen. The standard version has no touch and uses only the keypad. When ordering, specify the display size and any additional I/O modules. The part number PCS100FZ‑12 indicates the 12.1‑inch model.