Welcome to the Industrial Automation website!

NameDescriptionContent
XING-Automation
E-mail  
Password  
  
Forgot password?
  Register
当前位置:

Intelligent open-pit mine construction basic framework and system design

F: | Au:佚名 | DA:2023-11-28 | 860 Br: | 🔊 点击朗读正文 ❚❚ | Share:

Compared with the intelligent construction of mining and mining, the intelligent construction of open-pit mining is easier to realize and form a complete intelligent ecological network. Open-pit mine is a complex large-scale system, the most prominent feature is the multiple levels of business and complex structure of business system. Intelligent upgrading is the process of comprehensive upgrading and transformation of all components of the large system, and the goal of upgrading is not only reflected in a single equipment and a single link, but also mainly reflected in the common sharing and efficient use of information across equipment, across process links, across process systems, and across business categories. Therefore, in order to ensure the scientific, systematic and orderly construction of intelligent open-pit mine, it is necessary to make detailed planning and research on the theory, technology and overall construction plan of intelligent open-pit mine in a comprehensive and systematic way [46-48].

1 Definition of intelligent open pit mine

From the perspective of production factors of open-pit mines, the essence of intelligent open-pit mines is to deeply integrate the information technology across the two industrial revolutions with the open-pit coal industry, and through the information technology of production, safety, management, design and other work and the intelligence of mining machinery, so as to achieve a substantial increase in labor productivity of open-pit mines and a substantial reduction in the overall production cost.

From the perspective of system theory, cybernetics and information theory, intelligent open-pit mining is a complex system with mutual mapping, timely interaction and efficient collaboration between human, machine, material, environment and information in the process of open-pit mining by integrating advanced information technology such as perception, calculation, communication and control and automatic control technology. Realize on-demand response, fast iteration and dynamic optimization of resource allocation and operation in the system.

The so-called intelligent open-pit mine is based on digitization of mine data, production automation and management information, combined with new sensor technology, network communication technology, spatial information technology, artificial intelligence technology, etc., to realize intelligent perception, identification, memory, analysis and calculation, judgment and decision making, evaluation and assessment improvement of mine production and management, and achieve unmanned or less unmanned of the entire mine. Achieve green, safe and efficient mine [49-56].

2 Principles of intelligent open-pit mine construction

2.1 In accordance with the construction principle of "intelligent unit - intelligent system - intelligent large system"

(1) Division of system structure level

(1) Division of system structure level

Open-pit mine is a complex large-scale system, the most prominent feature is the multiple levels of business and complex structure of business system. The intelligent open-pit mine is necessarily the process of comprehensive upgrading and transformation of all components of the open-pit mine system, and the goal of upgrading is not only reflected in a single equipment and a single link, but also mainly reflected in the common sharing and efficient use of information across equipment, across process links, across process systems and across business categories. Therefore, in order to ensure the scientific, systematic and orderly development of intelligent open-pit mine construction, it is necessary to divide the entire intelligent mine system into three levels, namely intelligent unit, intelligent system and intelligent large system, according to the hierarchical level of the system, as follows:

1) Intelligence unit level

The intelligent unit is the indivisible smallest unit of the intelligent open-pit mine. Its essence is to perceive the state of the physical entity and the environment through software, calculate and analyze it, and finally control it to the physical entity, build the most basic closed loop of automatic data flow, and form the integration and interaction between the physical world and the information world [57]. At the same time, in order to interact with the outside world, the smart unit should have communication functions. The intelligent unit is the smallest intelligent open-pit mine unit with the functions of perception, computation, interaction, extensibility and self-decision. For example, the hardware and software of a truck to achieve positioning function constitute the smallest intelligence unit.

2) Intelligent system level

On the basis of the intelligent unit, through the introduction of the network, multiple intelligent units can communicate with each other and cooperate to form an intelligent system, such as the truck scheduling system (as shown in Figure 1). The intelligent system can realize a wider range and wider field of data flow, realize the interconnection, interoperability and interoperability of multiple intelligent units, and further improve the breadth, depth and accuracy of the optimal allocation of production resources. Based on the state perception, information interaction and real-time analysis of multiple intelligent units, the intelligent system realizes the self-organization, self-configuration, self-decision-making and self-optimization of local production resources [58]. On the basis of the smart unit function, the smart system also mainly includes interconnection, plug and play, edge gateway, data interoperability, collaborative control, monitoring and diagnosis.

  • Omron NS5-MQ00B-V2 Touch Screen HMI
  • Siemens 6DP1280-8AB SIMADYN D Control Module
  • Schneider HJA36060U43X PowerPact H Breaker
  • WITTENSTEIN LP120X-MF2-50-1I1-3X-SPE Planetary Gear
  • Omron G9SX-GS226-T15-RT Safety Guard Relay
  • Omron CPM1A-40CDT1-D-V1 Programmable Controller
  • ABB ACH550-01-05A4-4 HVAC Drive 2.2kW
  • Schneider TSXDMZ28DT Modicon TSX Micro I/O Module
  • Siemens 6DL1131-6BH00-0EH1 ET200SP HA DI Module
  • B&R X20IF10E3-1 PROFINET IO Interface Module
  • Siemens QBE3000-D4 Transmitter
  • Inovance H3U-3624MT PLC Controller
  • Inovance AM600-CPU1608TP PLC Module
  • Omron NS8-TV00B-V2 NS8-TV00B-ECV2 HMI
  • Phoenix ILC 151 ETH PLC Module
  • National Instruments NI-9242 Analog Input Module
  • Fanuc A16B-3200-0521 Main Board
  • NLT NL8060BC26-35F 10.4 LCD Screen
  • Pilz PSEN cs1.1P 540050 Safety Switch
  • Keyence VT-SW4 VT-7SR Touch Panel
  • Siemens 6ES7 131-1BL11-0XB0 Digital Input Module
  • Mitsubishi RJ71EIP91 Ethernet IP Module
  • Siemens 3RW4047-1BB14 Soft Starter 55kW
  • Mitsubishi AJ71C21-A PLC Programmable Controller
  • NL8060BC21-06 8.4 Inch LCD Module
  • Siemens 6ES7215-1HG40-0XB0 PLC S7-1200
  • Siemens 3VA2463-5HL32-0AA0 630A Breaker
  • Saginomiya E-UJ-44030-B Control Board
  • Schmersal MV10H330-11y-M20-1348 Safety Switch
  • Fanuc A16B-1211-0301-04A Control Board
  • Siemens 6SN1123-1AB00-0AA2 LT Module
  • A100005506 Compair Delcos 3100 Control Panel
  • Omron ZFV-CA40 Smart Sensor Amplifier
  • Fanuc A16B-2200-0660 I O Board
  • Omron CJ1W-NC471 Position Control Unit
  • Siemens 6SN1112-1AA00-0AA0 Simodrive PWM Module
  • Mitsubishi GT2708 HMI Touch Panel
  • Siemens 3TK2834-1BB40 Safety Switch
  • INSYS EBW-E100 Industrial Ethernet Router
  • Schneider LC1F400 Contactor TeSys F
  • Mitsui RYP-51 PCB Control Board
  • Tamagawa TS2620N941E172 Encoder
  • Pilz PZE 9 Safety Relay
  • Omron C1000H-CPU01-V1 PLC
  • Siemens 6SL3210-1KE21-3UP1 Frequency Converter
  • Allen-Bradley 440E-L22BNSM Rope Pull Switch
  • ABB CI868K01 Interface Module
  • Stein Sohn E 083.1 PLC Rack
  • Mitsubishi GT2508-VTBD GT2508-VTBA HMI
  • ABB 3BSE018161R1 Module
  • CAREL ASD100 PGD1AY0I00 Operation Panel
  • ABB EK370-40-11 Contactor 220-230V
  • Eaton 9PX1500IRTM UPS 1500VA
  • NCV-20NGNMP Programmable Controller
  • Mitsubishi LE-40MTA-E Tension Controller
  • Fanuc A16B-3200-0429 Control Board
  • Mitsubishi GT2310-VTBA HMI Touch Screen
  • 3A99184G 1C31170G PCB Module Rev 10
  • Schneider 140NOM25200 Modicon Quantum Adapter
  • Mitsubishi NV400-SW 400A Circuit Breaker
  • Applied Materials 0190-51102 Heater Controller
  • Omron C200H-DA003 Analog Output Module
  • Yaskawa JANCD-YCP21-E DX200 CPU Board
  • IAI 12G2-60-250-P-L-C1-SP Intelligent Actuator
  • NLT NL8060BC21-11 8.4 LCD Screen
  • Omron NX502-1300 Controller Unit
  • ABB RVT-6 Power Factor Controller
  • Schneider TM258LF66DT4L PLC Controller
  • NLT NL6448BC26-27D 8.4 LCD Panel
  • NLT NL8060BC21-09 8.4 LCD Screen
  • Keyence XG-8700L Multi-camera Imaging System
  • EPC 50 3183045486 I O Motherboard
  • Nidec Emerson M701-054-00270A CT Drive
  • Therma Wave 18-011040 Controller Assembly
  • Mitsubishi Q03UDECPU PLC CPU Module
  • Allen-Bradley 2002-NX70-MWLINK PLC Module
  • AS-2P-60M-B Industrial PLC Cable
  • Yaskawa JANCD-YCP21-E DX200 CPU Board
  • PASABAN MC-2006 03 CAN PLC Card
  • Mitsubishi RJ71PB91V PROFIBUS DP Module
  • Fanuc A20B-8100-0137 PCB I O Board
  • D0-06DD2-D PLC Module DL06 PLC
  • Kepco BOP100-4M Power Supply Amplifier
  • Allen-Bradley 1785-L60B PLC-5 60 Module
  • Siemens 7MH4900-3AA01 Weighing Module
  • Pilz 773100 PNOZ m1p Safety Controller
  • Omron NS12-TS00B-V2 Graphic Operation Panel
  • EC20-4040BTA Programmable Controller PLC
  • Fanuc A16B-1212-0100-01 Power Unit CNC
  • Siemens 6ES7151-3BB23-0AB0 ET200S Interface Module
  • ATTO Control DU-01 PLC Display System
  • Keyence KV-RC8BXR Programmable Controller
  • Lenze GST04-1GVCK-063C22 Servo Motor
  • CKD AX9000GH AX9210H Control Unit
  • ABB PG6310 DC Trigger Control Board
  • Cutler Hammer 10316H621C Type L Device
  • TAIYO AA-277 EM CY TRIP PCB Card
  • Schneider BMXCPS2010 PLC Power Supply
  • Schneider TSXMRPC007M PLC PCMCIA Card
  • 101182218 Safety Stop Relay SSW301HV-230V
  • Cutler Hammer 9-1875-3 Size 6 Contactor 480V
  • Nidec UNI3401 Drive Module Control Board
  • Delta AS06XA-A PLC Module Analog Mixed IO
  • Lenze EPL 10201 13408978 Servo Drive 24V DC
  • Sigmatek CCP612-K PLC Module DI DO Module
  • Schneider ATS48D38Q Soft Starter Altistart 48
  • Fanuc A20B-3300-0472 Main CPU Board Series 30i
  • Mitsubishi A171SCPU-S3 Servo CPU Module PLC
  • ABB 1SFL597001R7011 700A 100-250V Soft Starter
  • Yaskawa JANCD-YCP21-E DX200 CPU Control Board
  • Schneider NS630N Circuit Breaker 3P 630A
  • Honeywell DPCB21010002 Rack Slot PCB
  • Mitsubishi RJ71EIP91 PLC Module
  • Siemens 3VL5763-1DC36-0AA0 Circuit Breaker
  • Siemens 6GK7542-1AX00-0XE0 Communication Module
  • Siemens 6SL3130-6AE15-0AB1 Smart Line Module
  • HMS Anybus AB7646-F Gateway
  • Honeywell 621-0020 Analog Input Module
  • Siemens 6ES7212-1HF40-0XB0 PLC Controller
  • MAK 1.00.7-36.21.00-40 PCB Module
  • ABB 3BSE006503R1 PFSA140 Power Supply
  • SAACKE F-GDSA 143303 Burner Controller
  • ABB PFSC230 25m Cable Set
  • GE HYDRAN 201Ci-1 Controller
  • ABB NINT-42C main circuit interface board
  • B&R 3AT660 6 Thermocouple Input Module
  • Honeywell EC7850A1080 Programmable Logic Controller
  • Mitsubishi A2ACPU21 CPU Module MELSEC A Series