ABB 1TGE120011R2200 Motor Feed Control Unit

ABB 1TGE120011R2200 Motor Feed Control Unit

Product Overview

ABB 1TGE120011R2200 is a high-performance feed control unit designed specifically for industrial motor control, belonging to ABB's low-voltage motor control and protection product series. This unit integrates motor power supply, control, protection, and monitoring functions, and achieves full lifecycle management of various AC motors through modular design. It is widely used in motor drive scenarios such as industrial production lines, fans, water pumps, compressors, and conveying equipment, providing safe, reliable, and efficient guarantees for motor operation. It is the core equipment of motor control in industrial automation systems.

As a professional motor feeding control device, it can not only accurately execute control instructions such as motor start stop and speed regulation, but also monitor the motor's operating status in real time. When the motor experiences overload, short circuit, phase loss, overvoltage, undervoltage and other faults, it can quickly respond, cut off the power supply or issue alarm signals in a timely manner, effectively reducing the risk of motor damage and minimizing production interruption losses caused by equipment failures.

Core Features

1. Integrated design

This unit integrates the functions of traditional discrete components such as circuit breakers, contactors, thermal relays, overload protectors, etc., simplifying the design and wiring of motor control circuits. Compared to traditional decentralized control schemes, it has a smaller size and is more convenient to install, significantly reducing the space occupancy rate of control cabinets and equipment deployment costs. At the same time, it reduces the potential for faults caused by wiring errors and improves the reliability of the system.

2. Comprehensive protection function

Built in multiple motor protection mechanisms, covering core functions such as short circuit protection, overload protection, phase loss protection, overvoltage protection, undervoltage protection, and locked rotor protection. Among them, the short-circuit protection adopts fast breaking technology, which can cut off the fault current within milliseconds and prevent the fault from expanding; Overload protection has inverse time limit characteristics, which can automatically adjust the protection action time according to the degree of motor overload, ensuring the accuracy of protection and avoiding misoperation. These protective functions provide comprehensive protection for the motor and extend its service life.

3. Flexible control methods

Supports multiple control methods, including local manual control, remote signal control (such as PLC analog/digital control), bus control, etc., which can be flexibly selected according to actual application scenarios. At the same time, the unit reserves standard control interfaces for easy integration with industrial automation systems, enabling centralized monitoring and remote operation and maintenance of motors. For example, in the automation control of production lines, control signals can be sent out through PLC to achieve the linkage start stop and speed adjustment of motors.

4. Reliable operational performance

Adopting industrial grade high-quality components and reinforced structural design, it has excellent anti-interference ability and environmental adaptability. Its working temperature range is wide, and it can operate stably in an environment of -20 ℃ to+60 ℃. It can resist the adverse conditions such as electromagnetic interference, voltage fluctuations, dust, and vibration in industrial sites. In addition, the electrical and mechanical lifespan of the unit is long, meeting the needs of high-intensity and continuous industrial production.

5. Convenient monitoring and diagnosis

Equipped with clear status indicator devices (such as operation indicator lights, fault indicator lights), which can intuitively reflect the operating status of the motor and the unit itself. Some models support fault code display function, which can accurately locate fault types such as short circuit and overload, making it easy for maintenance personnel to quickly troubleshoot problems. At the same time, by extending the communication module, the motor operating parameters (such as current, voltage, temperature) can be uploaded to the monitoring system to achieve real-time collection and analysis of operating data.

Key technical parameters

Basic Information

model

1TGE120011R2200

Basic Information

Product Type

Motor feeding control unit

rated parameters

rated voltage

AC 380V/400V/415V (three-phase), subject to actual configuration

rated parameters

rated current

Typical rated current range is 10A-100A, please refer to the product specification for details

rated parameters

control voltage

DC 24V or AC 220V, supports customization

protection function

short circuit protection

Breaking capacity ≥ 10kA, action current can be set according to demand

protection function

overload protection

Inverse time protection feature, adjustable overload factor 1.1-1.5 times

protection function

Other protections

Phase loss protection, overvoltage protection (≥ 110% rated voltage), undervoltage protection (≤ 90% rated voltage)

Control method

Supported types

Local button control, remote signal control, Modbus and other bus control (requires module expansion)

environmental adaptability

Operating Temperature

-20℃ - +60℃

environmental adaptability

Storage temperature

-40℃ - +85℃

environmental adaptability

relative humidity

5% -95% (non condensing)

mechanical properties

mechanical life

≥ 1 million times (breaking/closing operation)

mechanical properties

Electrical lifespan

≥ 100000 times (breaking/closing under rated load)

Overall dimensions

Length x Width x Height

Typical dimensions: 180mm × 120mm × 250mm (subject to actual product and specifications)

Installation method

Installation Type

DIN rail installation, compatible with standard 35mm rails

Applicable scenarios

1. General manufacturing industry: suitable for motor control of various production machinery such as machine tools, printing machinery, packaging equipment, etc., to achieve precise start stop and operation protection of equipment, improve the reliability and production efficiency of production equipment.

2. HVAC system: Used for controlling ventilation fans, air conditioning water pumps, and motors in places such as shopping malls, factories, and office buildings. Through stable power supply and protection functions, it ensures the continuous operation of the air conditioning and ventilation system and maintains a comfortable indoor environment.

3. Water treatment industry: Suitable for motor control of sewage pumps, clean water pumps, dosing pumps, etc. in sewage treatment plants and waterworks, to cope with humid and corrosive environments, ensure stable operation of water treatment equipment, and guarantee water quality standards.

4. Metallurgy and Mining: Used for controlling conveyor motors and grinding motors in mining equipment and metallurgical production lines, it has strong resistance to dust and vibration, adapts to harsh industrial conditions, and ensures the continuity of production processes.

5. Construction and Building Materials: Used for motor control in concrete mixing plants and cement production lines, such as mixing motors and conveyor belt motors, which can withstand high load impacts and provide reliable motor drive support for building materials production.

6. Power auxiliary system: It plays a role in the auxiliary equipment of power plants and substations (such as cooling fans, oil pump motors), ensuring the stable operation of the auxiliary system and providing support for the safe operation of the main power equipment.