The WESTINGHOUSE 5X00226G02 is a critical base module within the Ovation Distributed Control System. It functions as the dedicated carrier and interface board for a primary controller module, facilitating power delivery, high-speed data communication, and system integration within the DCS chassis.
The WESTINGHOUSE 5X00226G02 is a fundamental hardware platform card within the Ovation Distributed Control System (DCS) architecture. Designed as a base or carrier module, its primary purpose is to serve as the critical interface between a high-performance Ovation controller module and the system's chassis backplane. This component provides the necessary electrical pathways, mechanical mounting, and signal conditioning required for a processor module (such as a 1C31179G02 or 1C31194G02) to function as the core of a control loop. It is an essential, though often overlooked, component that ensures system integrity, reliability, and performance in power generation and large-scale process automation applications.
In an Ovation chassis, the 5X00226G02 occupies a dedicated slot and acts as the "motherboard" for a primary controller. A processor module is physically mounted onto this base card. The base module's key role is to bridge the connection between the processor and the shared resources of the chassis. It manages the distribution of power from the backplane to the processor, routes high-speed data bus signals for communication with I/O and peer controllers, and handles system-level signals such as reset and clock synchronization. This abstraction allows for modularity and ease of maintenance, as the processor can be replaced or upgraded independently of the base infrastructure, provided compatibility is maintained.
Dedicated Controller Interface: Provides a precise mechanical and electrical interface specifically designed for mating with compatible Ovation controller processor modules.
High-Speed Backplane Connectivity: Features optimized trace layouts and high-quality connectors to ensure signal integrity for deterministic communication across the control network.
Integrated Power Management: Includes localized regulation, filtering, and decoupling circuits to deliver clean and stable DC power to the processor, protecting it from backplane noise and fluctuations.
Hot-Swap Support Infrastructure: Facilitates the hardware and logic necessary for the safe insertion and removal of the controller module in systems configured for online maintenance.
Robust Mechanical Design: Constructed with a durable PCB and strong mounting points to securely support the weight of the processor module and withstand vibration in industrial settings.
System Diagnostics Pathway: Routes health and status signals from the processor to the chassis management system, enabling centralized monitoring of controller condition.
Based on Ovation Platform Specifications:
Module Type: Ovation Controller Base / Platform Module.
Compatibility: Designed for specific Ovation chassis models and a defined series of controller processor modules.
Form Factor: Standard single-slot Ovation module dimensions.
Primary Function: Carrier and interface board for a primary controller CPU module.
Connectors: High-density connector for processor module mating; standard backplane connector for chassis integration.
Power Distribution: Converts and distributes backplane power to required voltage levels for the processor (e.g., 3.3V, 1.8V core).
Operating Temperature: 0°C to 60°C (32°F to 140°F).
Safety Compliance: Meets applicable standards for industrial control equipment.

The 5X00226G02 is deployed in every Ovation control cabinet where a primary controller is installed. Its applications are integral to system functionality:
Main Process Control Cabinets: Forms the foundation for controllers managing critical loops in boiler control, turbine control, and reactor regulation.
Redundant Controller Pairs: Used in both primary and standby controller slots in high-availability configurations, ensuring both units have identical, reliable hardware platforms.
Network Gateway Chassis: Serves as the base for communication controller modules that manage data exchange between different network domains within the plant.
Installation requires seating the base module firmly into its assigned chassis slot. The compatible processor module is then carefully aligned and secured onto the base card. Maintenance typically involves monitoring system diagnostics for any issues related to the controller platform. Failure of the base module usually necessitates replacement, which may require the paired processor module to be removed and reinstalled on the new base unit. Procedures must follow strict ESD guidelines.
The WESTINGHOUSE 5X00226G02 is a vital enabler within the Ovation DCS ecosystem. By providing a robust and reliable hardware platform for primary controller modules, it ensures the electrical and mechanical integrity necessary for continuous, fault-tolerant process control. For system integrators and maintenance engineers, this base module represents the essential link that transforms a chassis slot into a powerful and dependable control node, underscoring the importance of quality in every layer of industrial automation architecture.



