YASKAWA JAMSC-C8160 Industrial Control Module

YASKAWA JAMSC-C8160 Industrial Control Module

Product Overview

YASKAWA JAMSC-C8160 is a specialized industrial control module launched by Yaskawa (YASKAWA) brand. Its core positioning is collaborative control and status monitoring of packaging equipment such as automated filling and capping. It has powerful multi device interlocking control, bottle position detection, and fault feedback capabilities, and can achieve full process control such as automatic operation and abnormal handling of equipment. This module adopts a standardized rack structure design and is compatible with automation equipment such as Yaskawa and mainstream brands' PLCs and photoelectric detection switches. It supports seamless integration into existing control systems such as filling and capping machines, and has excellent environmental adaptability and operational stability. It is a core component for improving the automation level of the packaging industry, reducing production material waste, and ensuring smooth and efficient production processes. At present, there is sufficient stock supply of this model module, which can meet diversified needs such as new equipment matching, upgrading and maintenance of existing packaging equipment.

Specification parameters

-Core electrical parameters: rated voltage AC 100-240V, rated frequency 50/60Hz; supports maximum output current 10A, suitable for various actuators of filling and capping machines and other equipment; The bottle position detection accuracy reaches ± 1mm, and the control accuracy reaches 0.1% FS, ensuring the precise execution of detection and control instructions.

-Control interface: Standard RS-485 communication interface, supporting Modbus RTU standard communication protocol; Optional EtherNet/IP industrial Ethernet interface is available to achieve high-speed data exchange with touch screens and PLCs. It can transmit real-time status data of 60 or more bottle positions, adapting to the control requirements of complex packaging equipment.

-Output performance: It has dual modes of relay output and transistor output, with a relay output capacity of AC 250V/5A and DC 30V/5A, and a transistor output response time of ≤ 1ms. It supports multi-channel parallel output and can simultaneously drive multiple execution mechanisms such as bottle feeding, bottom cap conveying, and bottle bursting flushing, meeting the requirements of equipment multi action coordination interlocking.

-Certification standards: Passed CE and UL international safety certifications, in compliance with industrial equipment safety operation standards.

-Physical parameters: Weight approximately 900g, size in accordance with IEC standard rack installation specifications (105 × 155 × 205mm); The protection level reaches IP20, suitable for the conventional installation environment inside industrial control cabinets, effectively preventing dust and foreign objects from entering, and suitable for packaging workshop environments such as food and beverage.

Performance characteristics

-High precision bottle position detection and collaborative control: Equipped with advanced signal filtering and amplification circuits, it can accurately collect pulse signals from photoelectric detection switches, achieving real-time dynamic monitoring of 60 bottle positions; Supporting coordinated interlocking control of multiple actions such as bottle feeding, capping, filling, and capping, the operating speed is automatically adjusted according to the full or insufficient capacity of the bottle on the bottle feeding belt, achieving intelligent control such as no bottle without capping and automatic flushing of bursting bottles, greatly improving the synchronization and stability of the production process, and reducing raw material waste.

-Wide environmental adaptability: using industrial grade high stability components and reinforced circuit design, operating temperature range -10 ℃~60 ℃, relative humidity ≤ 90% RH (no condensation); Has good resistance to electromagnetic interference and can operate stably in complex electromagnetic environments such as food and beverage packaging workshops and chemical filling workshops through electromagnetic compatibility (EMC) testing.

-Convenient integration and debugging: Provides detailed installation guidance and simplified setup process, supports seamless compatibility with various industrial automation systems, and can efficiently complete integration whether building new systems or upgrading old systems.

-Comprehensive fault diagnosis and visual monitoring: Equipped with a comprehensive fault monitoring circuit, it can detect bottle position detection abnormalities, actuator jamming, wiring abnormalities and other fault states in real time, and send alarm signals through indicator lights and communication interfaces; Support seamless integration with touch screens to achieve visual and dynamic display of bottle position status, detection switch status, and solenoid valve switch status (different states are distinguished by different colors), making it easy for maintenance personnel to adjust the detection switch position online and view the adjustment effect in real time. At the same time, support real-time storage and export of operating data, providing data support for equipment maintenance and production optimization.

-Safety compliance: Complies with international safety standards and electromagnetic compatibility requirements, comes with a comprehensive electrical protection design, and reduces equipment operational risks.

Working principle

The YASKAWA JAMSC-C8160 industrial control module serves as the core control unit of the packaging equipment automation system, and its working principle is based on the full process control logic of "bottle position detection instruction reception linkage control status feedback fault alarm". Firstly, the module receives photoelectric pulse signals from devices such as bottle inlet detection switches and bottle breakage detection switches through input interfaces, and real-time collects bottle position status (with bottles, without bottles, bursting bottles, etc.). At the same time, it receives control instructions from upper level controllers (PLC, industrial computer) or touch screens through communication interfaces; Subsequently, the internal core processor filters and performs arithmetic processing on the collected signals, and combines control instruction analysis to generate accurate driving signals, achieving multi action coordinated interlocking control, such as controlling the automatic start and stop of the bottle positioning system based on the bottle position status, triggering automatic flushing action when the bottle bursts, and automatically adjusting the back pressure of the filling position; Next, the drive signal is transmitted to various solenoid valves, motors, and other actuators through the output interface to control their actions according to the set process; At the same time, the module will provide real-time feedback on the device's operating status signals to the touch screen, achieving visual monitoring; In addition, the internal fault monitoring circuit continuously monitors the operating status of the module itself and external devices. Once an abnormality is detected, an alarm is immediately triggered and fault information is recorded to ensure the safe operation of the system.

Precautions

-Voltage matching and power protection: Before installation, it is necessary to confirm that the power supply voltage is within the rated range of the module (AC 100-240V) to avoid voltage fluctuations beyond the allowable range; It is recommended to install a surge protector at the power input end to prevent damage to the internal circuit of the module caused by grid surge voltage; When not in use for a long time, the power should be disconnected to avoid component aging caused by standby current; In damp or dusty packaging workshops, it is necessary to regularly check the protective status of the power interface.

-Safety operation regulations: When wiring, repairing or replacing components, the power must be disconnected first, and touching the terminals while powered on is strictly prohibited to prevent electric shock accidents.

-Correct wiring and calibration of detection switches: strictly follow the wiring manual to distinguish between input, output, and communication interfaces. It is strictly prohibited to connect power to signal interfaces to avoid permanent damage to the module; Ensure that the terminals are securely fastened during wiring to prevent loose connections that may cause poor contact or sparking; The gap between the photoelectric detection switch and the bottle position detection iron plate should be strictly adjusted according to the specifications (recommended gap of 5-8mm), and the adjustment effect should be verified through the visual monitoring function of the touch screen to ensure accurate detection; Shielded cables are selected for communication cables to reduce signal interference.

-Standardize grounding settings: The grounding terminals must be strictly connected according to local grounding regulations to avoid sharing grounding with welding machines, motors, and other equipment. When multiple modules are used side by side, they must be independently grounded, and grounding wire circuits are prohibited to prevent electric shock or fire risks.

-Professional operation: The parameter setting, system integration, and fault maintenance of modules need to be completed by professional technicians to avoid system failures or equipment damage caused by non professional operations.