ABB NTU-7A0/P Thermocouple Termination Unit
Basic Information
Model and name: Model NTU-7A0/P, the name is Thermocouple Termination Unit, that is, thermocouple termination unit, is an industrial automation control system for the connection and processing of thermocouple signals in the important components.
Series: It belongs to ABB's NTU series of signal processing units, which also includes other types of signal termination units and conversion modules, together providing comprehensive signal connection and processing solutions for industrial automation systems.
Application Scenario Connection: It is mainly used in industrial applications that require precise temperature measurement and control, such as chemical, electric power, metallurgy, pharmaceutical and other industries. It is usually used in conjunction with thermocouple sensors to process and transmit the weak millivolt signals generated by thermocouples so that the control system can accurately monitor and control temperature parameters .
Functional features
Signal Connection and Transmission: Multiple thermocouple input channels are provided to enable simultaneous connection of multiple thermocouple sensors for monitoring of multiple temperature points. These channels have good electrical insulation properties, which can effectively prevent signal interference and short-circuit, ensuring stable signal transmission.
Signal Conditioning: The input thermocouple signal is amplified, filtered and other conditioning operations to improve the quality and stability of the signal. Amplification function can enhance the weak thermocouple signal, make it easier for subsequent processing and transmission; Filtering function can remove the noise and interference components in the signal, to ensure the accuracy of the signal.
Cold End Compensation: Cold end compensation is required when the thermocouple measures temperature. The NTU-7A0/P has a built-in cold end compensation circuit that automatically compensates for changes in the temperature of the cold end of the thermocouple to improve the accuracy of the temperature measurement. This ensures that accurate temperature measurements can be obtained at different ambient temperatures.
Signal Conversion and Output: The processed thermocouple signals can be converted to standard analogue or digital signal outputs for compatibility and communication with other devices (e.g. controllers, recorders, displays, etc.). Common output signal types include 4-20mA current signals, 0-10V voltage signals or digital communication protocol signals.
Diagnostic and Alarm Function: With self-diagnostic function, it can monitor its own working status and the abnormal situation of input signal in real time. When there is a signal open circuit, short circuit, over range and other faults, the module will send out the corresponding alarm signal to remind the user to timely processing, improve the reliability and safety of the system.
Technical Parameters
Input parameters: Usually support a variety of types of thermocouple input, such as K-type, J-type, T-type, E-type and other common thermocouple graduation, to meet the requirements of different application scenarios on the temperature measurement range and accuracy. The millivolt range of the input signal generally corresponds to the supported thermocouple type, for example, the millivolt range of the K-type thermocouple input is about - 5mV to + 50mV.
Output Parameters: The output signal type can be configured according to the user's needs, such as 4-20mA current signal output, the load resistance can generally support a range of 0-500Ω or greater; 0-10V voltage signal output, the output impedance is lower to ensure that the signal driving ability. Digital signal output is usually in line with common industrial communication protocols, such as Profibus, Modbus and so on.
Accuracy and resolution: Temperature measurements are highly accurate, typically between ±0.1°C and ±0.5°C, depending on factors such as the type of thermocouple used, the measurement range and calibration. Signal conversion is also high resolution and can accurately reflect small changes in temperature, for example, for a 4-20mA current signal output, the resolution may be 0.01mA or higher.
Response time: the response time is fast, generally between milliseconds to seconds, the thermocouple can be measured in time to convert the temperature change into an output signal, to meet the real-time requirements of the industrial process of temperature monitoring.
Power requirements: the power supply is usually a DC power supply, the voltage range is generally between 18V and 30V DC, the power supply power consumption is low, generally in a few watts to a dozen watts or so, the specific power consumption depends on the configuration of the module and the state of work.
Environmental parameters: a wide range of operating temperatures, generally - 20 ℃ to + 70 ℃ or so, some models may support a wider range of temperatures, to adapt to a variety of harsh industrial field environment. The relative humidity range is generally 5% to 95% (non-condensing), with good moisture resistance.
Application Areas
Chemical industry: In the chemical production process, it is used to monitor the temperature of reactors, pipelines, storage tanks and other equipment. For example, in ammonia synthesis, petrochemical and other production processes, accurate temperature control is essential for the reaction and product quality, NTU-7A0/P can accurately transmit the temperature signal measured by thermocouples to the control system to achieve accurate control of the temperature to ensure the safe and stable operation of the production process.
Power industry: In power plants, it can be used to monitor the temperature of generators, transformers, boilers and other equipment. For example, through the installation of thermocouples in the generator winding, NTU-7A0/P can monitor the temperature of the winding in real time, and send out an alarm signal in time when the temperature exceeds the set value, preventing the equipment from being damaged due to overheating, and guaranteeing the normal operation of the power system.
Metallurgical industry: In the metallurgical production process of iron and steel, non-ferrous metals and other metallurgy, it is used to monitor the temperature of the furnace, heating furnace, rolling mill and other equipment. For example, in the process of iron and steel smelting, precise control of furnace temperature can improve the quality and productivity of steel, NTU-7A0/P can reliably transmit the high temperature signals measured by thermocouples to the control system to achieve precise control of furnace temperature.
Pharmaceutical industry: In the pharmaceutical production process, the precise control of temperature is also very important, such as fermentation tanks, reactors, drying ovens and other equipment temperature monitoring, NTU-7A0/P can be used in conjunction with thermocouples, to ensure that the temperature of the pharmaceutical production process meets the stringent requirements of the process, to ensure that the quality of the drug stability and consistency.
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