WOODWARD 5466-318- Industrial Gas Turbine Control Module

WOODWARD 5466-318- Industrial Gas Turbine Control Module

Product Overview

WOODWARD 5466-318 is a high-performance industrial gas turbine control module designed specifically for heavy-duty gas turbine monitoring, control, and protection systems. As the core component of Woodward's turbine control solutions, this module provides precise and reliable control performance in the fields of power generation, oil and gas, and industrial drive, ensuring safe and efficient operation of turbine units.

Core technical characteristics

1. Turbine control and monitoring

Triple redundancy design: adopting a three channel architecture, providing fault safe operation and fault tolerance capability

Real time monitoring: continuous monitoring of key parameters such as speed, temperature, pressure, vibration, etc

Advanced algorithms: proprietary control algorithms optimize startup sequence, acceleration control, and load distribution

Accuracy standard: Speed control accuracy ± 0.1%, temperature measurement accuracy ± 0.5 ° C

2. Protection and security functions

Multiple protection layers: Separate independent overspeed protection system (SOE) from control system

Configurable trip point: User programmable protection threshold and response action

Diagnostic function: comprehensive online and offline diagnosis, predictive maintenance support

Event recording: High resolution sequence of events (SOE) with a resolution of 1 millisecond

3. Communication and Integration

Industrial network: Supports Ethernet TCP/IP, Modbus TCP, PROFIBUS DP

Redundant communication: dual Ethernet ports, supporting network redundancy and hot switching

Third party integration: seamless integration with DCS, SCADA, and factory management systems

Protocol support: OPC UA, IEC 61850 (optional)

Technical Specifications

Processor: Multi core processor, clock speed ≥ 1.2GHz

Memory configuration: 4GB DDR4 RAM, 32GB solid-state storage

Working temperature: -20 ° C to+60 ° C (extended temperature range optional)

Power input: 24 VDC ± 20%, dual redundant power input

Digital I/O: 128 configurable digital inputs/outputs

Analog input: 64 high-precision analog inputs (16-24 bit ADC)

Speed input: 8 magnetic or photoelectric speed sensor inputs

Communication interface: 4 x Ethernet, 2 x RS-485, 2 x USB

Certification standards: ISO 9001, ISO 14001, ATEX, IECEx, SIL 2/3

Protection level: IP52 (chassis), compliant with NEMA 12 standard

Application field

Combined Cycle Power Generation: Main Control System of Gas Steam Combined Cycle Power Plant

Simple Cycle Power Generation: Peak Power Plant and Backup Power Gas Turbine Control

Oil and gas industry: pipeline compressor drive, offshore platform power generation

Industrial Drive: Control of Large Compressors, Pumps, and Fans Drive

District heating: Combined Heat and Power (CHP) plant

Ship power: propulsion system for large ships (such as LNG carriers)

System architecture and installation

hardware architecture

Modular design: expandable I/O modules, supporting on-site upgrades

Backplane bus: high-speed real-time data bus to ensure deterministic response

Hot swappable capability: supports online replacement of critical modules, reducing downtime

Installation requirements

Cabinet environment: control room installation, maximum altitude of 2000 meters

Vibration limit: 3.5mm amplitude during operation, 7.0mm amplitude during non operation

Humidity range: 5% to 95% relative humidity, no condensation

Electromagnetic compatibility: Complies with IEC 61000-6-2/-6-4 industrial environmental standards

Software features

Configuration tool: Woodward ToolKit ™ Software, graphical programming interface

Control Logic: Multiple programming languages compliant with IEC 61131-3 standard

Human computer interface: Integrated web server, supports standard browser access

Data management: SQLite database, supporting historical data storage and export

Simulation function: Built in turbine model, supports offline testing and operator training

Maintenance and Service

Predictive maintenance: state based maintenance reminders and lifespan prediction

Remote support: secure remote access, expert diagnostic support

Spare parts availability: Global spare parts network, with a supply guarantee of over 10 years

Upgrade Path: Supports hardware and software upgrades to protect investments

Security and Certification

Functional safety: Complies with IEC 61508 standard and supports SIL 2/3 applications

Network Security: Compliant with IEC 62443 Industrial Network Security Standard

Industry certifications: API 670 (Vibration Monitoring), API 612 (Specialized Steam Turbine)

International standards: comply with major international power grid regulations and grid connection requirements

competitive advantage

Industry expertise: Based on Woodward's over 150 years of experience in turbine control

Reliability Record: Application Verification of Thousands of Gas Turbines Worldwide

Full lifecycle support: a complete service solution from debugging to retirement

Customization capability: can be customized according to specific turbine manufacturer requirements

Global service network: 24/7 technical support, global spare parts center

Typical configuration

Basic control package: 5466-318 main controller+basic I/O module

Extended configuration:+redundant modules+dedicated protection cards+communication gateway

Complete solution: Controller+HMI+Engineering services+Debugging support