YASKAWA CP-317/AI-01 Field Control Station Module

YASKAWA CP-317/AI-01 Field Control Station Module

Product Overview

YASKAWA CP-317/AI-01 is a specialized field control station module launched by Yaskawa (YASKAWA) brand. Its core positioning is equipment centralized control and data acquisition in harsh outdoor environments, with strong resistance to harsh environments, stable remote control signal transmission, and multi type analog acquisition capabilities. It can achieve seamless integration with field operation equipment, sensors, actuators, remote monitoring centers, and accurately complete core tasks such as equipment control, status monitoring, and data uploading in field operation scenarios. This module adopts a high protection level sealed structure design, integrates analog input acquisition function, and has excellent anti vibration, anti impact, anti electromagnetic interference, and wide temperature adaptability. It is the core control unit that ensures the continuous and stable operation of field automation operation systems, improves field operation efficiency, and reduces manual intervention costs. At present, there is sufficient stock supply of this model of field control station module, which can meet diversified needs such as field operation system construction, upgrading of existing field equipment, and maintenance of emergency support equipment.

Core specification parameters

-Core electrical parameters: rated input voltage DC 12-24V (wide voltage adaptation, compatible with field portable power supply), rated power consumption ≤ 20W; equipped with industrial grade anti-interference control chip, instruction processing speed up to 0.5 μ s/step, supporting multi device collaborative control; Integrated with 8 analog input channels (AI), input signal range 0-10V/4-20mA, acquisition accuracy ± 0.1% FS, supporting the acquisition of various field environment parameters such as temperature, pressure, liquid level, etc; Working temperature range -40 ℃~70 ℃, relative humidity ≤ 95% RH (condensable), suitable for harsh field environments such as high temperature, low temperature, and high humidity; Insulation level H, protection level IP67, can effectively prevent dust, water, and dust intrusion.

-Interface and adaptation features: Equipped with RS-485/RS-32 dual communication interfaces, supporting Modbus RTU and custom field communication protocols, achieving long-distance (up to 1000m) signal transmission with remote monitoring centers; Equipped with 8 digital output interfaces for driving field actuators (such as solenoid valves, relays, and small motors); The analog input interface adopts anti surge design and is compatible with various field specific sensors (temperature sensor, pressure sensor, displacement sensor); Adopting a quick plug and play interface, it facilitates quick installation and disassembly in field environments and adapts to emergency operation needs.

-Control and acquisition performance: Supports dual mode switching between remote control and local manual control, ensuring normal operation even in the event of signal interruption in field environments; The response time for analog acquisition is ≤ 1ms, and the data sampling frequency can reach 100Hz, ensuring real-time and accurate acquisition of environmental parameters and equipment status; Equipped with signal filtering and data calibration functions, it can effectively suppress signal fluctuations caused by strong electromagnetic interference in field operations, with a data transmission error rate of ≤ 10 ⁻⁹; Support local storage of control parameters, with power-off data retention time ≥ 10 years, ensuring that critical control logic is not lost.

-Protection and structural parameters: Built in comprehensive electrical protection mechanisms such as overvoltage protection, undervoltage protection, short circuit protection, reverse connection protection, surge protection (± 2kV), etc., can cope with fluctuations in field power supply and sudden electromagnetic impact, protect module and associated equipment safety; Adopting high-strength aluminum alloy shell, with a vibration resistance of 5g (10-2000Hz) and an impact resistance of 50g (11ms), suitable for bumpy and impact scenarios in field transportation and operations; Equipped with a sealed heat dissipation structure, efficient heat dissipation can be achieved without the need for a fan, avoiding sand and dust from entering the interior of the module.

-Physical parameters: Weight approximately 2.8kg, size 220 × 180 × 100mm (compact design, convenient for field portable installation); Installation methods support wall mounted, bracket mounted, and vehicle mounted installations, suitable for various installation scenarios such as field tents, work vehicles, temporary work platforms, etc; The shell is treated with anti-corrosion coating, which can adapt to harsh natural environments such as salt spray and mold, and has a service life of ≥ 8 years.

Core Advantage Characteristics

-Super strong adaptability to harsh environments: relying on IP67 high protection level, wide temperature working range, and high-strength structural design, it can operate stably in harsh field environments such as high temperature, low temperature, high humidity, sand and dust, salt spray, mold, etc., without the need for additional protective measures to adapt to most field work scenarios, greatly improving the flexibility of system deployment.

-Stable remote control and precise data collection: Through anti-interference communication interfaces and dedicated communication protocols, remote stable signal transmission with the remote monitoring center is achieved. Combined with high-precision analog acquisition functions, real-time and accurate field environment parameters and equipment operating status can be collected, providing reliable data support for remote decision-making and control; Dual control mode switching design ensures continuous operation in extreme environments.

-High reliability and comprehensive protection: using industrial grade high stability components and multiple electrical protection mechanisms, it can effectively respond to unexpected situations such as field power fluctuations, electromagnetic shocks, and line failures, greatly reducing the probability of failure; The structural design that is resistant to vibration and impact ensures that the module is not affected by bumps and impacts during transportation and operation, thereby improving the overall reliability of the system.

-Rapid deployment and convenient maintenance: adopting a fast plug-in interface and compact design, it can achieve rapid installation, disassembly, and replacement of modules, adapting to the rapid deployment needs of field emergency operations; Equipped with comprehensive fault self diagnosis function, it intuitively displays power status, communication status, and collects fault information through LED indicator lights, making it easy to quickly troubleshoot faults in the field; Key parameters support dual configuration of local and remote, reducing maintenance difficulty.

-Flexible adaptation and multifunctional integration: integrating multiple functions such as analog acquisition, digital output, and remote communication, it can meet the needs of most field control scenarios without the need for additional expansion modules; Compatible with various field specific sensors and actuators, supports seamless integration with portable power supplies and vehicle power supplies, and can flexibly integrate into different types of field automation operation systems to meet personalized operation needs.

Working principle

The YASKAWA CP-317/AI-01 field control station module serves as the core control unit of the field automation operation system, and its working principle is based on the full process field control logic of "environment/equipment signal acquisition remote/local instruction processing control output status feedback fault protection". Firstly, the module collects environmental parameters (such as temperature, pressure, liquid level) and equipment operating status signals from field sensors through 8 analog input interfaces. At the same time, it receives control instructions from remote monitoring centers or local manual control signals through communication interfaces; Subsequently, the internal anti-interference control chip performs logical operations, data calibration, and filtering on the received signals and instructions to generate precise control instructions; Next, the control instructions are transmitted to the field execution mechanism (such as solenoid valves, relays, and small operation motors) through a digital output interface, driving the equipment to complete the operation task according to the set parameters; At the same time, the module will provide real-time feedback on the collected environmental data and device operating status data to the remote monitoring center through a communication interface, achieving remote visual monitoring; In addition, the internal fault diagnosis and protection circuit continuously monitors the operation status of the module. Once problems such as power supply abnormalities, communication interruptions, and signal acquisition failures are detected, the protection mechanism is immediately triggered to cut off relevant outputs and issue alarm signals, ensuring the safety of field operation equipment and personnel.

Installation and usage precautions

（1） Installation precautions

-Voltage matching and power protection: Before installation, it is necessary to confirm that the input voltage is consistent with the rated voltage range of the module (DC 12-24V), and priority should be given to using field specific stable power sources (such as portable lithium batteries and vehicle power supplies); It is recommended to install an anti surge adapter at the power input end to further enhance the module's resistance to power fluctuations and surges; When not in use for a long time, the power connection should be disconnected, and the module should be sealed and stored in a dry and ventilated environment to prevent moisture and sand from entering.

-Installation environment requirements: The installation location should avoid low-lying water accumulation areas, sharp obstacles, and strong electromagnetic radiation sources (such as radar equipment, high-power radios), to prevent module water ingress, physical damage, or electromagnetic interference; During installation, it is necessary to ensure that the module housing is firmly fixed and anti vibration brackets are used to reduce the impact of bumps during field transportation and operations; It is strictly prohibited to stack heavy objects or apply corrosive substances on the module casing to protect the anti-corrosion coating and sealing structure.

-Correct wiring and interface protection: Strictly distinguish power interfaces, communication interfaces, analog input interfaces, and digital output interfaces according to the wiring manual. When using quick plug interfaces, ensure that they are plugged in and out properly to avoid poor contact; Special field shielded and wear-resistant cables are selected for communication and signal cables, and waterproof sealing joints are used at cable joints to prevent sand, dust, and rainwater from entering; After the wiring is completed, it is necessary to organize and fix the cables to avoid cable dragging that may cause loose or damaged interfaces; The module must be reliably grounded (grounding resistance ≤ 10 Ω) to enhance its resistance to electromagnetic interference and safety protection level.

（2） Precautions for use and maintenance

-Parameter configuration and trial operation specifications: Before initial use, system parameter configuration must be completed through local debugging interfaces or remote communication, including communication protocol settings, analog acquisition range calibration, control mode selection, protection parameter settings, etc; After the parameter configuration is completed, a no-load trial run is required to check whether the communication link, signal acquisition, and control output are normal, and then a load trial run is carried out. Only after confirming that there are no abnormalities can it be officially put into field operations; It is prohibited to arbitrarily modify core control parameters during field operations to avoid abnormal equipment operation.

-Regular maintenance: Regularly check the operating status of the module, including the status of LED indicator lights, the sealing condition of the housing, the tightness of cable connections, cable wear, etc; Regularly clean the dust and dirt on the module casing, using a dry and soft cloth to avoid scratching the anti-corrosion coating and sealing strip; Regularly inspect the interface for dust and water resistance, and replace aging seals; It is recommended to conduct comprehensive parameter calibration and insulation testing every 3 months to ensure stable module performance.

-Fault handling specifications: When a fault occurs, the fault type should be determined through the LED indicator light first, and the cause of the fault should be investigated in combination with the field operation environment (such as checking cable connection and shielding for communication faults, and checking sensor and interface sealing for fault collection); It is strictly prohibited to forcefully start the module without troubleshooting; When replacing parts or cables, original factory accessories and field specific accessories should be selected to ensure equipment compatibility and protective performance; Complex faults require maintenance by professional technicians in a safe environment.

Applicable scenarios

-Field engineering operation scenario: suitable for field road repair, power emergency repair, oil and gas pipeline field maintenance and other engineering operation scenarios. Responsible for remote control of operation equipment, collection and status monitoring of environmental parameters (such as temperature and pressure), achieving automation and remote control of field engineering operations, and reducing the risk of manual on-site operations.

-Field emergency support scenarios: widely used in emergency rescue, disaster site support and other field emergency scenarios, responsible for centralized control and status monitoring of emergency equipment (such as emergency power generation equipment, water supply equipment, ventilation equipment), achieving efficient scheduling of emergency resources through remote control, and improving emergency support response speed.

-Upgrading of existing field equipment: In response to the bottleneck of low protection level, weak anti-interference ability, and poor data acquisition accuracy of existing field control equipment, it can be directly replaced and upgraded with the YASKAWA CP-317/AI-01 field control station module to improve the environmental adaptability, control stability, and data acquisition accuracy of the field operation system, and meet the needs of modern field automation operations.

-Field resource exploration scenario: Suitable for mineral resource field exploration, hydrogeological exploration and other scenarios, responsible for controlling exploration equipment (such as drilling rigs, sensor arrays) and collecting exploration data. Through stable remote communication, the exploration data is transmitted back to the command center in real time to achieve precise control and data-driven management of exploration operations.