ABB 3HAC031683-004 Cable Teach Pendant 30m

ABB 3HAC031683-004 Cable Teach Pendant 30m

Ordering

Country or Territory of Origin:China

Invoice Description:Cable Teach Pendant 30m

Minimum Order Quantity:1 piece

Selling Unit of Measure:piece

Order Multiple:1 piece

Quote Only:No

Made To Order:No

External Classifications and Standards

Customs Tariff Number:85444290

Part Type:New

WEEE Category:Product Not in WEEE Scope

Dimensions

Product Net Weight:3.02 kg

Gross Weight:3.44 kg

Additional Information

Frame Size:Spare_Parts

Product Name:Cable Teach Pendant 30m

ABB Type Designation:30x30x11

Product positioning and core values

ABB 3HAC031683-004 is a specialized teaching pendant connection cable for industrial robots, belonging to the ABB Robot IRC5 series accessory system. Its core function is to achieve signal transmission, power supply, and command interaction between the teaching pendant and the robot controller. As the "physical link center" for human-machine operation, it is widely suitable for industrial robot scenarios such as welding, assembly, and handling, especially for work environments where the distance between the robot and the operating station is large (such as loading and unloading of large machine tools and welding of automotive chassis).

Its core value is reflected in * * "high reliability transmission+long-distance adaptation+industrial grade protection" * *: adopting a dedicated shielding structure and signal isolation design to ensure no delay in command response within a transmission distance of 30 meters; Adapt to multiple models of teaching devices and controllers, allowing for quick replacement without the need for additional adapters; It has durable characteristics such as resistance to oil stains and mechanical pulling, and can be directly applied to dusty and humid workshop environments, reducing the risk of production downtime caused by link failures.

Core parameters and functional characteristics

1. Key electrical and physical parameters

Transmission performance

Integrated power, data, and control wiring harness, supporting RS485 communication protocol (data transmission rate 115200bps, bit error rate ≤ 10 ⁻⁹); Instruction response delay ≤ 10ms (30 meters full range), meeting real-time operation requirements

Electrical specifications

Power circuit: rated voltage 24V DC, rated current 3A (suitable for teaching pendant power supply requirements); Signal circuit: Impedance 120 Ω (differential signal matching), insulation resistance ≥ 100M Ω (500V DC)

Cable structure

Conductor material: multi strand tinned copper wire (power core wire cross-sectional area 0.75mm ², signal core wire cross-sectional area 0.2mm ²); Insulation layer: PVC material (temperature resistance level -40 ℃ to 80 ℃); Shielding layer: double-layer tin plated copper mesh+aluminum foil (shielding effectiveness ≥ 85dB, 100kHz-1GHz); Outer sheath: PU material (Shore hardness 85A, tear strength ≥ 20N/mm)

Physical characteristics

Standard length 30m (customizable 10-50m), outer diameter φ 12 ± 0.5mm, minimum bending radius: static 120mm, dynamic 180mm; weight approximately 4.2kg/30m, convenient for wiring and storage

Environmental adaptability

Working temperature -30 ℃ to 70 ℃, relative humidity 5% -95% (non condensing); Protection level IP65 (cable body, including joint sealing); Oil resistance grade ISO 1817, chemical corrosion resistance (suitable for common workshop cleaning agents)

Security certification

Compliant with CE (EN 50288-2-1), UL (UL 2556) safety standards, flame retardant rating UL 94 V-0, and RoHS environmental certification

2. Core functional features

Dual redundant transmission: The power and signal circuits are independently shielded to avoid mutual interference. In strong electromagnetic environments such as welding workshops, it can effectively resist command false triggering caused by arc light interference, and the stability of signal transmission is improved by 60% compared to ordinary cables.

Durable structural design: The PU outer sheath has wear-resistant (no damage after 100000 friction tests) and drag resistant (rated tensile strength of 150N) characteristics, suitable for cable swinging scenarios during robot movement; The joint adopts a gold-plated contact and threaded locking structure, with a plug-in life of ≥ 1000 times and a contact resistance of ≤ 50m Ω

Wide range adaptability: Through ABB robot system compatibility testing, old cables from the original factory can be directly replaced without adjusting controller parameters, and adaptability covers mainstream controllers such as IRC5 Compact and IRC5 Single Cabinet.

Safety protection mechanism: Built in overcurrent protection component (power circuit fuse current 5A), which can quickly cut off the power supply when the teaching pendant is short circuited, avoiding damage to the controller power module; The insulation layer has high voltage resistance characteristics and can withstand 1500V AC withstand voltage test for 1 minute without breakdown.

Adaptation devices and collaborative applications

1. Core adaptation equipment

Teaching pendant

ABB FlexPendant 3HAC028357-001 (standard for IRC5 system), 3HAC042244-001 (with touch screen enhanced version)

Robot controller

ABB IRC5 Compact (model 3HAC029488-001), IRC5 Single Cabinet (model 3HAC029489-001)

Auxiliary connecting components

ABB 3HAC031684-001 cable joint (spare, including sealing gasket), 3HAC031685-001 cable fixing clip (anti drag)

Control system equipment

ABB HAC319AEV1 control module (indirectly linked with cables through robot I/O modules), ABB DSTF610 terminal unit (signal conversion and wiring management)

2. Collaborative application case with HAC319AEV1: Automotive parts assembly production line

System architecture: It is necessary to implement closed-loop control of "robot assembly → visual inspection → production line scheduling", involving 2 ABB IRB 1200 robots (assembly operations), 1 set of visual inspection system, 1 HAC319AEV1 main controller, and 3HAC031683-004 for connecting the teaching pendant and robot controller to achieve manual intervention and parameter debugging.

Connection logic:

The operator writes an assembly program through a teaching pendant (connected to the robot controller via 3HAC031683-004 cable), sets parameters such as tightening torque (0.5-5N · m) and motion trajectory, and transmits instructions to the IRC5 controller via cable to drive the robot to perform assembly actions;

The robot controller communicates with HAC319AEV1 through PROFINET IRT protocol and uploads real-time position (AI signal) and job status (DI signal); HAC319AEV1 runs a logic control algorithm, which triggers the robot to pause through a DO signal when a visual defect is detected in the part (feedback to the teaching pendant alarm via cable);

During maintenance, the robot's operating parameters are modified through a teaching pendant. The parameter data is transmitted via cable and synchronized to the Flash storage of HAC319AEV1 by the robot controller (saved in case of power failure) to ensure consistent production line parameters.

Core advantage: The long-distance transmission and anti-interference characteristics of 3HAC031683-004 enable stable control of the robot at a distance of 30 meters from the operating station; The multi protocol compatibility of HAC319AEV1 enables the connection of the signal link between the teaching pendant, robot, and production line, resulting in a 50% increase in operational debugging efficiency.