YASKAWA JAPMC-IQ2303 Controller Module

YASKAWA JAPMC-IQ2303 Controller Module

Product Overview

YASKAWA JAPMC-IQ2303 is a high-performance input/output (I/O) controller module carefully developed by Yaskawa Electric. It belongs to the JAPMC-IQ series and is also a core component of Yaskawa MP2000 series servo systems. This module is specially designed for advanced manufacturing, milling processing, and factory automation scenarios. Its core function is to expand the input and output functions of the Yaskawa series PLC. By accurately collecting various signals from on-site equipment (such as switch values, analog values, etc.) and outputting control signals to on-site equipment according to the instructions of the upper computer, it achieves high-precision and high reliability control of various industrial equipment. It is one of the indispensable key components in industrial automation systems. Its modular design concept not only facilitates installation and maintenance, but also allows for flexible expansion according to actual system requirements, adapting to automation control scenarios of different scales.

Core functions

（1） I/O signal expansion and processing

As one of the core functions, the JAPMC-IQ2303 module has strong I/O signal expansion capability, equipped with MD 32 "and 32" weirs (LIO-04), providing 32 input and 32 output channels, and the output adopts the current injection mode. The module supports multiple types of input and output signals, including digital input and output, analog input and output, etc. It is compatible with the signal requirements of different types of sensors, actuators, and other devices on site, achieving comprehensive monitoring and precise control of the operating status of on-site equipment. For example, it can collect switch signals from photoelectric sensors, analog signals from temperature sensors, and drive actuators such as relays and solenoid valves to complete corresponding actions.

（2） Collaborative motion control

This module can seamlessly cooperate with the servo motor system, receive control instructions from the upper computer, and accurately control the servo motor to move. Supporting 3-axis control, it can achieve collaborative control of multi axis linkage, meet the needs of CNC machine tools, industrial robots and other equipment for multi axis motion control, and ensure the accuracy of equipment motion trajectory and stability of motion process. Through deep adaptation with Yaskawa PLC, rapid response and execution of complex motion instructions can be achieved, improving the precision and efficiency of equipment motion control.

（3） Multi protocol communication interaction

The JAPMC-IQ2303 module has built-in rich communication interfaces, supports multiple mainstream communication protocols, and has strong communication interaction capabilities. Equipped with multiple interfaces such as RS-232C, RS-422A/485, CAN, MECHATROLINK-II, it can achieve efficient data transmission and command interaction with upper computer, PLC, HMI (human-machine interface) and other industrial control equipment. For example, Ethernet communication with different brands of PLCs such as Siemens, Mitsubishi, Omron, etc. can be achieved through Ethernet interfaces, and data sharing with various industrial network devices can be achieved through Modbus/TCP protocols, ensuring smooth information flow and collaborative operation of the entire automation system.

（4） System protection and fault monitoring

The module adopts high-quality industrial grade components and has a complete self-protection mechanism, which can monitor and protect against abnormal situations such as overcurrent, overvoltage, and overheating in real time, effectively avoiding damage to the module and related equipment due to faults and ensuring the stable operation of the system. At the same time, the module can monitor the operating status of itself and connected devices in real time. When there are signal transmission abnormalities, equipment failures, and other situations, it can provide timely feedback on fault information, providing convenience for fault diagnosis and maintenance, and reducing system downtime.

Detailed technical parameters

（1） Core hardware parameters

-CPU model: Adopting Toshiba's latest TOSHIBA TMP2900FPH DSP chip, paired with high-speed FPGA chip, it has powerful computing and real-time processing capabilities;

-Main frequency: 400MHz, instruction set MIPS32, capable of quickly processing complex control algorithms and large amounts of I/O signal data;

-Memory: Equipped with 128KB SRAM (Static Random Access Memory) and 1MB flash memory, providing sufficient space for program execution and data storage, ensuring high-speed and stable data reading and writing.

（2） Power parameters

-Working voltage: Supports two power supply modes: AC200V~230V or DC24V, suitable for different industrial power supply environments;

-Output voltage: DC24V, providing stable power support for associated sensors, actuators, and other devices;

-Power consumption: 5W, with low power consumption characteristics, reducing the overall energy consumption of the system;

-Maximum output power: 1.5kW, maximum output current: 7A, capable of driving various medium power execution devices.

（3） Environmental adaptation parameters

-Working temperature range: -20 ℃ to 75 ℃, able to adapt to industrial site environments with large fluctuations in high and low temperatures;

-Storage temperature range: -40 ℃ to 85 ℃, convenient for transportation and storage in harsh environments;

-Humidity: 5% to 95% RH (non condensing), can work stably in humid environments without the need for additional moisture-proof measures;

-Protection level: IP20, which can effectively prevent solid foreign objects from entering and protect internal components from damage.

（4） Physical specification parameters

-Size: There may be slight differences according to different data. The mainstream specifications are 180mm × 128mm × 65mm, and some batches are 100mm x 60mm x 25mm. The specific specifications are subject to the actual product;

-Weight: Approximately 2.5kg (corresponding to dimensions of 180mm × 128mm × 65mm), with a miniaturized specification weighing around 150g for easy installation and layout;

-Installation method: Standard DIN rail installation, easy to install, can be quickly integrated into industrial control cabinets.

（5） System performance parameters

-Maximum control points: 2000 points, capable of meeting the control requirements of large-scale automation systems;

-Number of control axes: 3 axes, supporting multi axis linkage control, suitable for complex motion control scenarios;

-Response time: millisecond level response, able to quickly process input signals and output control instructions, ensuring real-time control.

Product Features

（1） High performance computational processing

Adopting a combination solution of Toshiba's latest generation DSP chip and high-speed FPGA chip, with a main frequency of 400MHz, it has powerful computing and real-time processing capabilities, can quickly respond to complex control instructions, efficiently process large amounts of I/O signal data, and provide solid hardware support for high-precision control. Whether it's precise joint motion control for industrial robots or high-speed cutting control for CNC machine tools, they can easily handle it.

（2） High reliability and stability

The module adopts a strict quality control system, selects industrial grade high-quality components, and undergoes rigorous environmental adaptability testing and durability testing. Equipped with a comprehensive self-protection mechanism, it can effectively deal with abnormal working conditions such as overcurrent, overvoltage, and overheating, reducing the occurrence rate of faults. At the same time, its good anti-interference ability enables it to work stably in complex electromagnetic environments, avoiding the impact of external electromagnetic interference on signal transmission and control accuracy, and ensuring long-term stable operation of the system.

（3） Flexible scalability and compatibility

Adopting modular design, the number of modules can be flexibly increased or decreased according to actual control requirements, achieving expansion of I/O points and adapting to automation systems of different scales. Supporting multiple communication protocols and interfaces, it can not only seamlessly connect with Yaskawa series PLCs, but also be compatible with PLCs and other industrial control equipment from multiple brands such as Mitsubishi, Siemens, Omron, etc. It has good universality and compatibility, reducing the difficulty and cost of system integration.

（4） Convenient installation and maintenance

Adopting standard DIN rail installation method, the installation process is simple and fast, without the need for complex tools and professional installation skills, and can be quickly integrated into industrial control cabinets. The modular structural design makes module disassembly and replacement more convenient. When a module fails, it can be quickly repaired or replaced, reducing system downtime and improving maintenance efficiency. At the same time, the module is equipped with comprehensive fault diagnosis functions, which can provide timely feedback of fault information, facilitating maintenance personnel to quickly locate the fault point.

（5） Easy to program and debug

Seamless connection with Yaskawa PLC, supporting multiple programming languages such as ladder diagram (LD) and structured text (ST), making programming simple and convenient, suitable for engineers with different programming habits. Provide comprehensive development tools and technical support, such as YRC Works programming software, which can realize the full process operation of project initialization configuration, program writing, debugging, downloading, etc. Real time monitoring and debugging of I/O signals can be achieved through software, facilitating quick troubleshooting of program issues and improving development efficiency.

Application Fields

The YASKAWA JAPMC-IQ2303 controller module, with its high performance, high reliability, and flexible compatibility, is widely used in automation systems in multiple industrial fields, including:

（1） In the field of industrial robots

Used to control the joint movements of industrial robots, achieving flexible movements and precise operations through precise I/O signal acquisition and control command output. Whether it is a welding robot, a handling robot, or an assembly robot, precise control of joint motors can be achieved through this module, ensuring the accuracy and efficiency of robot operations.

（2） CNC machine tool field

Suitable for CNC machine tools, machining centers and other equipment, used to control the movement of various axes of the machine tool, achieving high-speed and high-precision workpiece machining. The module can quickly process the position detection signal and speed detection signal of the machine tool, output real-time control instructions, ensure the cutting accuracy and processing efficiency of the machine tool, and is suitable for various processing scenarios such as milling, turning, and grinding.

（3） Packaging and printing machinery field

In packaging machinery (such as filling machines, sealing machines, sorting machines) and printing machinery, it is used to control the various executing components of the equipment, achieving automation of the packaging and printing processes. By collecting material detection signals, position signals, etc., the operating rhythm of the equipment is accurately controlled to ensure the quality and efficiency of packaging and printing, and to improve the automation level of the production line.

（4） Textile machinery field

Used to control the various operating components of textile machinery (such as spinning machines, looms) and achieve automated control of the textile process. It can collect yarn tension signals, fabric density signals, etc., adjust the operating parameters of the equipment in real time, ensure the quality of textile products, and improve textile production efficiency.

（5） Heavy industry and intelligent manufacturing field

In heavy industrial systems such as marine spare parts, power, and chemical engineering, it is used to achieve equipment status monitoring and control, ensuring the safe and stable operation of equipment. At the same time, as the core control component in intelligent manufacturing production lines, automated warehouses, and sorting systems, it achieves automated collaboration between production processes and logistics links, improving overall production efficiency and intelligence level.