ABB PFTL101B-5.0kN 3BSE004191R1 Power Conversion Module

ABB PFTL101B-5.0kN 3BSE004191R1 Power Conversion Module

Core positioning and basic information

This product is ABB Presductor ®  The high-precision weighing sensor (non power conversion module) under the tension measurement system, model PFTL101B-5.0kN corresponding to order number 3BSE004191R1, originates from Sweden and is a brand new original industrial grade spare part. Its core function is to convert mechanical tension/weight signals into standard electrical signals, providing precise data support for closed-loop control of industrial processes.

Key technical specifications

Rated load

5.0kN (kilonewtons)

Corresponding model suffix identification, which is the core range parameter

Power supply voltage

24VDC (DC)

Compliant with Presductor ®  System standard power supply requirements

Output signal

4-20mA standard current signal

Easy for long-distance transmission and strong anti-interference ability

Measurement accuracy

± 0.1% full scale (FSO)

Meet the requirements of high-precision industrial measurement

Working temperature range

-20 ℃ to 60 ℃

Adapt to harsh industrial environments

Physical specifications

Gross weight 21kg, stored in Malmo warehouse in Sweden

Attention should be paid to installing load-bearing and logistics protection

Core structure

Magnetic pressure head design

Suitable for low tension, heavy rolling mill, and high-speed scenarios

Typical application areas

Traditional heavy industry

Tension monitoring of rolling mills in metallurgy and steel manufacturing, tension control of coils in the paper/glass industry, and the use of pressure magnetic structures to meet high-speed production needs.

Process industry

Solid/liquid material weighing monitoring in the chemical industry, packaging weight testing in the food industry, to ensure production compliance.

Logistics and Equipment

Monitoring the weight of transportation equipment and goods, measuring materials on automated production lines, providing a data foundation for capacity scheduling.

Key points of installation and operation and maintenance

（1） Installation specifications

Strictly follow ABB's official installation guidelines and ensure that the direction of force on the sensor is consistent with the measurement axis during positioning to avoid lateral forces affecting accuracy.

The installation environment should be kept away from strong electromagnetic interference sources (such as frequency converters), and moisture-proof sealing measures should be taken.

（2） Debugging and Calibration

Zero calibration and range calibration are required for initial use, and it is recommended to use ABB's dedicated calibration tool to match the system.

When integrating with the control system, it is necessary to confirm the linear conversion relationship between the 4-20mA signal and the load range.

（3） Maintenance strategy

Conduct visual inspections every quarter, with a focus on investigating oxidation of wiring terminals and mechanical structural deformation.

Perform accuracy calibration once a year to avoid drift errors caused by long-term use.

When storing, it should be placed in a dry environment to avoid heavy objects squeezing the sensor body.

Selection and substitution instructions

Differences within the same series: The PFTL101B series includes models such as 2.0kN (3BSE004203R1), 5.0kN (3BSE004191R1), 10.0kN, etc. The core difference is the rated load, and the selection needs to match the actual measurement range.

Alternative compatibility: This model is an ABB standard part and can be directly replaced with old models of the same series (such as PFTL1101A), but the compatibility of the system firmware version needs to be confirmed.