BENTLY 60M100-00 Condition Monitoring System

BENTLY 60M100-00 Condition Monitoring System

DESCRIPTION

The 60M100 Condition Monitoring System continuously monitors wind turbine machine trains using sophisticated signal processing algorithms and machine operating states. The 60M100 Monitoring System, as a part of condition-based maintenance, detects defects months in advance of a potential failure. Depending on the size of your wind farm, early detection can reduce outages and production loss, saving you hundreds of thousands to millions of dollars per year in lost revenue. With the advanced knowledge provided by the 60M100, you can schedule maintenance outages and crane operations in advance, reducing maintenance costs. The 60M100 Monitor can be used in several configurations: 

As an independent, standalone condition monitoring system. 

A networked, distributed collection of inter-operating systems. 

As an integrated part of a machine OEM's control and instrumentation package.

System Overview

The 60M100-00 Condition Monitoring System utilises sophisticated signal processing algorithms and machine operating condition information to provide continuous, real-time monitoring of wind turbine units. The system is designed to detect potential failures in advance, reducing downtime losses, and supports a wide range of configuration and integration options to meet different customer needs.

Key Features

High-precision vibration monitoring:

The system is equipped with high-precision vibration sensors, capable of real-time monitoring of equipment vibration speed, acceleration, displacement, as well as the amplitude, frequency and phase of vibration and other parameters.

Through the accurate acquisition of vibration data, users can promptly understand the health status of the equipment, predict possible failures, and take appropriate maintenance measures.

Mechanical health status analysis:

The system can be used to analyse the mechanical health status of equipment, including the identification of potential problems such as bearing wear, imbalance and looseness.

Advanced signal processing algorithms are able to extract dozens of measurements and health indices from each accelerometer point, with customised adjustments for specific bearing and gearbox characteristics.

Real-time data acquisition and storage:

The system is capable of real-time data acquisition to ensure timely monitoring of equipment status.

At the same time, the system features historical data storage, allowing users to store and retrieve vibration data for subsequent analysis and comparison.

Alarm & Notification:

The system can trigger alarms and notifications based on set thresholds in order to notify operators in a timely manner when equipment problems occur.

Alarms include a variety of indicators such as Power LED, OK LED, Danger LED and Alarm LED, as well as a user-programmable alarm comparison function.

Remote Access and Multi-Channel Monitoring:

Some versions support a remote access feature that allows users to monitor equipment status from a remote location.

The system supports multi-channel monitoring, which allows multiple channels to be monitored simultaneously to cover multiple devices or multiple locations.

System Components

The main components of the 60M100-00 Condition Monitoring System include the 60M100 monitor, Adapt.wind software, sensors and cables. These components work together to enable comprehensive monitoring and diagnostics of wind turbine generator sets.

Technical specifications

Electrical Parameters:

Input power: 18 volts DC minimum, 36 volts DC maximum.

Current: 1.7A max; Inrush current: 2.7A max (less than 5ms).

Input Dynamic Range: 110dB @ fs = 102.4ksps.

Signal-to-noise ratio: 110dB @ fs = 102.4ksps.

A/D conversion: Σ-Δ 24-bit nominal.

Bandwidth: 0 to 40kHz.

Operating temperature range: -40°C to +70°C (-40°F to 158°F).

Storage temperature range: -45°C to +85°C (-49°F to 185°F).

Relative humidity: 0% to 95% (non-condensing).