ABB XFD213A 3BHE02812R0001 Speed Sensor Interface

ABB XFD213A 3BHE02812R0001 Speed Sensor Interface

Product Overview

The ABB XFD213A 3BHE02812R0001 speed sensor interface (hereinafter referred to as the "XFD213A interface module") is a dedicated signal processing module developed by ABB for industrial equipment speed monitoring scenarios, and belongs to the ABB industrial control interface series products. As a key "bridge" between speed sensors and control systems, this module can achieve precise acquisition, filtering, signal conversion, and standardized transmission of output signals from various speed sensors (such as photoelectric sensors, magneto electric sensors, Hall sensors, etc.), providing reliable signal guarantee for speed closed-loop control, safety protection, and status monitoring of industrial equipment.

Relying on ABB's mature technology in industrial control signal processing, the XFD213A interface module has strong signal compatibility and environmental adaptability, and can be widely used in the speed monitoring system of rotating machinery equipment such as fans, water pumps, motors, steam turbines, and conveyor belts. It adapts to the control needs of multiple industries such as metallurgy, power, chemical, intelligent manufacturing, and rail transit, and helps achieve real-time perception and precise control of equipment operation status.

Core functions and advantages

2.1 Core signal processing functions

-Multi type sensor compatibility: Supports signal input from mainstream speed sensors such as magneto electric, photoelectric, and Hall sensors, and can adapt to different types of sensor output signals such as sine waves and square waves. The input signal amplitude range is wide (0.1Vpp~24Vpp), without the need for additional signal conditioning units, greatly improving the module's versatility.

-High precision signal acquisition and filtering: Using a 16 bit high-precision AD sampling chip and dedicated digital filtering algorithm, it can effectively filter out noise signals such as electromagnetic interference and mechanical vibration in industrial sites, accurately extract frequency characteristics of speed signals, and achieve a speed measurement accuracy of ± 0.1%, ensuring the authenticity and reliability of speed data.

-Flexible signal conversion and output: The raw speed signals collected by sensors can be converted into standardized industrial control signals, supporting multiple output methods such as pulse signals (open collector output), analog signals (4~20mA DC/0~10V DC), and digital communication signals (Modbus RTU protocol), making it easy to seamlessly interface with PLC, DCS, industrial controllers, and other equipment.

-Speed threshold alarm and protection: supports user-defined upper and lower speed thresholds, as well as overspeed/underspeed delay time. When the device speed exceeds the set range, the module will quickly trigger an alarm signal output, and can also be linked to control the device to achieve emergency shutdown or sound and light alarm, providing dual protection for the safe operation of the device.

-Real time status monitoring and diagnosis: It has functions such as sensor disconnection detection and signal abnormality diagnosis. When the speed sensor has faults such as disconnection, short circuit, or signal attenuation, the module will immediately send a fault prompt signal and feedback it to the control system through status indicator lights and communication signals, making it easy for operation and maintenance personnel to quickly locate the fault point.

2.2 Core advantages of the product

-Strong anti-interference ability: Adopting multiple anti-interference designs such as optoelectronic isolation, electromagnetic shielding, and differential signal transmission, it can effectively resist strong electromagnetic interference generated by industrial field motors, frequency converters, and other equipment. It can still work stably in complex electromagnetic environments, and the signal transmission distance can reach more than 100 meters (when outputting analog signals).

-High reliability and stability: The core components are selected according to ABB industrial grade standards and undergo multiple rounds of reliability testing including high temperature, low temperature, vibration, and aging; The module has a wide operating temperature range (-25 ℃~70 ℃) and an average time between failures (MTBF) of over 80000 hours, meeting the long-term operational requirements of harsh industrial environments.

-Convenient configuration and debugging: equipped with intuitive button operation panel and LCD display unit, supporting quick configuration of parameters such as speed measurement range, alarm threshold, output signal type, etc. on site; Simultaneously supporting remote parameter setting and data monitoring through the upper computer software (ABB Control Studio), simplifying the debugging process.

-Compact design and flexible installation: Adopting a compact modular structure with a small volume (100mm × 80mm × 35mm), it supports two installation methods: 35mm DIN rail installation and panel installation. It can be flexibly integrated into industrial control cabinets, saving installation space and adapting to different installation scenarios.

Main technical parameters

Basic Information

Model

XFD213A 3BHE028122R0001

Basic Information

brand

ABB

input parameters

Adapt to sensor types

Magnetic electric, photoelectric, Hall type speed sensors

input parameters

Input signal type

Sine wave, square wave

input parameters

Input signal amplitude

0.1Vpp~24Vpp

input parameters

Measure the speed range

0.1rpm~10000rpm (adjustable through parameter settings)

output parameters

Output signal type

1. Pulse output: open collector, 5V~24V DC; 2. Analog output: 4~20mA DC~0~10V DC; 3. Communication output: Modbus RTU (RS485 interface)

output parameters

measurement accuracy

± 0.1% (when the speed is ≥ 10rpm)

output parameters

response time

≤10ms

Power supply parameters

power supply voltage

DC 24V ±10%

Power supply parameters

operating current

≤ 50mA (without load)

environmental parameters

Operating Temperature

-25℃~70℃

environmental parameters

relative humidity

10%~95% (no condensation)

environmental parameters

Protection level

IP20 (installed inside the control cabinet)

mechanical parameters

Overall dimensions

100mm x 80mm x 35mm (length x width x height)

mechanical parameters

Installation method

35mm DIN rail installation, panel installation

Installation and usage precautions

4.1 Installation Requirements

-The installation location should be chosen in an area with good ventilation, away from heat sources (such as power modules and heaters) and strong electromagnetic interference sources (such as frequency converters and large motors). The ambient temperature should be controlled within the rated working temperature range and avoid direct sunlight.

-When installing with DIN rails, it is necessary to ensure that the rails are firmly fixed and the module buckles are fully engaged with the rails to prevent the equipment from loosening in a vibrating environment; At least 5mm of heat dissipation space should be reserved on both sides of the module to avoid close contact with other modules and affecting heat dissipation.

-The connection cable between the sensor and the module should be shielded twisted pair, and the shielding layer should be reliably grounded at one end (it is recommended to ground at the module end). The cable length should not exceed 100 meters to avoid interference during signal transmission; When wiring, it is necessary to distinguish between sensor signal lines and power lines, and connect them accurately according to the module terminal identification. Reverse connection is strictly prohibited.

-The module power supply line needs to be wired separately and laid separately from the power cable to avoid interference caused by common cable transmission; The grounding wire should be reliably connected, and the grounding resistance should be ≤ 4 Ω to enhance the anti-interference ability and electrical safety of the module.

4.2 Precautions for use and maintenance

-Before powering on the equipment, it is necessary to confirm that the power supply voltage is consistent with the rated voltage of the module, and that there are no short circuits or reverse connections in the wiring of the sensors and output terminals; After powering on, observe whether the power indicator light (green) lights up normally. If the fault indicator light (red) lights up, immediately turn off the power for troubleshooting.

-Before the first use, it is necessary to configure the input signal type, speed measurement range, alarm threshold and other parameters through panel buttons or upper computer software according to the connected sensor type and measurement requirements, to ensure that the module matches the sensor and control system.

-In daily use, it is necessary to regularly check whether the module wiring terminals are loose, whether the shielded cables are damaged, and whether the sensor installation is firm. Especially on equipment with high vibration, the inspection frequency should be increased to avoid measurement errors caused by poor contact or sensor displacement.

-If dust accumulates on the surface of the module, it should be regularly wiped clean with a dry soft cloth to prevent dust from entering the interior of the module and affecting circuit performance; It is strictly prohibited to use corrosive liquids such as damp cloth and alcohol to wipe the panel and terminals.

-When the module experiences signal abnormalities, alarm malfunctions, or other faults, non professional maintenance personnel are not allowed to disassemble it without authorization. They should first check the wiring and sensor status. If the fault cannot be eliminated, ABB authorized maintenance personnel should be contacted for inspection and repair. ABB original parts should be used for repair.